Table of Contents

 

	Section	Title	Page
		Purpose	3
		Scope	3
		Related Documents	3
		Materials	3
		Requirements for Project Design Drawings	4
		Pipe End Condition Abbreviations	5
		Requirements for Bolted Penetrations and Access Panels	6
		Minimum Wall Thickness and Length for Penetration Sleeves	8
		Standard Centers for Instrument Line Penetrations	9
		Penetration Details	9
		Penetration Plate for Aluminum Pipe	10
		Penetration Plate for Stainless Steel Pipe	12
		Penetration for Stainless and Carbon Steel Pipe and Couplings	13
		Uninsulated Warmline Penetration with Casing Seal (Flanges Will Not Clear Sleeve)	14
		Uninsulated Warmline Penetration with Casing Seal (Flanges Will Clear Sleeve)	17
		Anti-Sweat Insulated Line Penetration with Casing Seal (Flanges Will Clear Sleeve)	20
		Thermal Break Penetration for Stainless Steel Pipe (Cellular Glass Insulation)	23
		Thermal Break Penetration for Stainless Steel Pipe (PIR Insulation)	24
		Vacuum Jacketed Pipe Penetration	25
		Crossover Penetration (Clear All Around)	26
	D011	Detail deleted
		Plated Valve Penetration	30
		Booted Butterfly Valve Penetration	31
		Penetration Plate for Aluminum Couplings	33
		Penetration Plate for Aluminum Transmitter Purge Block	34
		Penetration Plate for Stainless Steel Couplings	35
		Penetration Plate for Stainless Steel Transmitter Purge Block	36
		Purge Inlet to Structural Tube	37
		Nonhazardous Box Purge Relief Vent Nozzle	38
		Hazardous Box Purge Relief Vent Nozzle	39
		Detail deleted
		Perlite Fill/Drain Nozzle	40
		Perlite Monitoring Point	41
		Probe Opening/Pressure Connection in Mineral Wool Insulation	42
		Probe Opening/Pressure Connection in Perlite Insulation	43
		Hazardous Box Pressure Connection	44
		Manway	45
		Detail deleted

 

		Removable Access Panel	46
		Split Removable Access Panel	48
		Raised Removable Access Panel	50
		Raised and Split Removable Access Panel	52
		Welded Access Panel	54
		PIR Insulated (Type A) Line Penetration with Casing Seal	56
		Cellular Glass Insulated (Type D) Line Penetration with Casing Seal	59
		FEX Automatic Booted Valves Perpendicular to Box Face	62
		FEX Booted Valves at 25 Degrees to Box Face	64
		SXV Manual Booted Valves Perpendicular to Box Face	66
		SXV Manual Booted Valves at 25 Degrees to Box Face	68
		Penetration Plate for Instrument Line with Transition Joint	70
		Thermal Break Penetration for Sample Vaporizer	71

 

1. PURPOSE

 

1.1       This global specification provides details necessary to fabricate and install cold box penetrations for access, piping, and valve stems.

 

 

2. SCOPE

 

2.1       This specification applies to all cold boxes and circular insulation enclosures (cans) globally.

 

2.2       Fabrication Scope

 

2.2.1   All fabrication detailed in this specification shall be the responsibility of the cold box assembler, including the fit-up of items removed for shipping (see project-specific cold box fabrication specification).

 

2.2.2   Quantities of closed-cell foam tape, casing seals, bands, PTFE sheet, countersunk machine screws, mineral wool, and blanket material are included in the cold box consolidated bill of material.

 

2.3       Use of details for circular insulation enclosures (cans).

 

All references to panel in Section 10 details will be the can wall.

Details D001, D002, D014, D015, D016, D017, and D040 in Section 10 might need forming to fit the shape of the can.

 

 

3. RELATED DOCUMENTS

 

3.1       Air Products Engineering Documents

 

4WPI-AWZ001     Specification for Piping Assemblies for Cold Boxes

4WPI-VALV02      Mounting Plate Installation Procedure for Fully Extractable Valves

4WPI-VALV04      Cryogenic Manual Gate, Globe, and Check Valves

4WPS-VALV01     Cryogenic Globe Control Valves

 

3.2       American Petroleum Institute (API)

 

Spec 5L            Specification for Line Pipe

 

3.3       American Society for Testing and Materials (ASTM)

 

A36                  Standard Specification for Carbon Structural Steel

A105/A105M    Standard Specification for Carbon Steel Forgings for Piping Applications

A193/A193M    Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature or High Pressure Service and Other Special Purpose Applications

A194/A194M    Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service, or Both

A240/A240M    Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications

A325                Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength

B209                Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

C1086              Standard Specification for Glass Fiber Felt Thermal Insulation

 

 

4. MATERIALS

 

4.1       Materials listed in this document are based on ASTM. Alternatives may be proposed to Air Products for written approval.

 

4.2       Alternatives for size, material, or attachment/fixing methods may be used only after prior, written approval is obtained from Air Products.

 

4.3       Material descriptions for plate thickness are listed as millimeters (mm). For substitutions to inch thicknesses, the following equivalents shall be used:

 

3 mm	10 ga (0.1345 in)
4 mm	8 ga (0.1644 in)
5 mm	3/16 in
6 mm	1/4 in
8 mm	5/16 in
10 mm	3/8 in
12 mm	1/2 in
15 mm	9/16 in
17 mm	11/16 in
20 mm	3/4 in
22 mm	7/8 in

 

 

5. REQUIREMENTS FOR PROJECT DESIGN DRAWINGS

 

5.1       Piping Penetration Call-Out

 

5.1.1   The following information will be provided by the cold box designer on the cold box penetration drawing for each piping penetration:

 

50-O-2502-WACO10      Piping Line Number

D001-MO10                   Penetration Detail Number-Mark No.

• BE-75 End Condition Abbreviation – Projection

F001/M001                    Field Installation Requirement Detail /Mark No.

AC100                            Assembly tag detail (if required)

 

Where:

               Piping Line Number is the line number in its entirety size-fluid-number-specification.

               Penetration Detail Number-Mark No. is the penetration detail as detailed in Section 10.

               End Condition Abbreviation is the pipe end condition as listed in Section 6.

               Projection is the projection (tie-in point) from face of structural frame (e.g., -75 is 75 mm outside of structural frame and -(-75) is 75 mm inside of structural frame). For cans the dimension shown is the distance from the can centerline to the tie-in point (shown in remarks column on penetration drawing if applicable).

               Field Installation Requirement Details are the standard field attachment details according to the project-specific cold box fabrication specification.

               Assembly tag details refer to valve connection or instrument line assemblies and are defined in 4WPI-AWZ001.

 

• Exceptions: The End Condition Abbreviation, Projection, and Field Installation Requirement Detail shall be applied as a project-specific requirement. This information will appear in the remarks column of the table on the penetration drawing.

 

5.1.3   Coding:  The detail numbers reside outside the coding system (i.e., do not form part of the global piping material coding system).

 

5.2       Manual or Control Valve Penetration Call-out

 

5.2.1   The following information will be provided on the cold box penetration drawing for each valve penetration.

 

V2603                 Manual or Control Valve Number

D012-M002         Penetration Detail Number-Mark No.

 

Where:

               Manual or Control Valve Number is the valve number as it appears on the flowsheet.

               Penetration Detail Number-Mark No. is the penetration detail as detailed in Section 10.

 

• Any manual or control valve body capable of being removed will be assumed to be match-marked by those removing the item for the correct reinstallation.

 

5.3       Utility Penetrations

 

5.3.1   The following information will be provided by the cold box designer on the penetration drawing for each utility penetration in the following format:

 

D019-M003                    Penetration Detail Number-Mark No.

 

Where:

 

               Penetration Detail Number-Mark No. is the penetration detail as detailed in Section 10.

 

5.3.2   The following information will be provided by the cold box designer on the penetration drawing for each access panel in the following format:

 

D029-A=700 B=1200    Penetration Detail Number-Panel Size

 

Where:

 

               Penetration Detail Number is the penetration detail as detailed in Section 10.

               Panel Size is the panel size; see detail for correct letter usage.

 

5.4       Location Call Out:  All penetrations detailed in this specification shall be located on the penetration drawing by their center point.

 

 

6. Pipe End Condition Abbreviations

 

SW      socket weld end

 

PE        plain end

 

BE        beveled end

 

FNPT   screwed female NPT

 

MNPT   screwed male NPT

 

F1        flat face Class 150 flange

 

R1        raised face Class 150 flange

 

F3        flat face Class 300 flange

 

R3        raised face Class 300 flange

 

R4        raised face Class 400 flange

 

R6        raised face Class 600 flange

 

R9        raised face Class 900 flange

 

F12      flat face Class 125 flange

 

R12     raised face Class 125 flange

 

7. REQUIREMENTS FOR BOLTED PENETRATIONS AND ACCESS PANELS

 

7.1       Gasket Application for Bolted Penetrations and Access Panels

 

Note:  It is important that the closed cell tape be applied to minimize the possibility of water ingress when the box is in the erected state.

 

 

TOP IN OPERATION

 

 

 

SEAL WITH CLOSED CELL FOAM TAPE 38 WIDE X 3 THICK AFTER PRIME PAINTING

OF BOTH HIDDEN PANEL SURFACES. FOAM TAPE SHALL BE CONTINUOUS ACROSS TOP, SIDES TO RUN TO BOTTOM, BOTTOM STRIP TO FIT BETWEEN SIDES (TOP REFERS TO TOP WHEN EQUIPMENT IS IN ERECTED POSITION).

 

Elevation

 

 

 

 

 

 

Note:  38 mm represents the minimum width for the closed cell foam tape and wider tape may be substituted by fabricator.

 

 

7.2       Bolting Options for Bolted Penetrations and Access Panels

 

Bolted Option

 

7.2.1   Materials for Bolting Options

 

• Bolts stainless steel ASTM A193 B8
• Nuts stainless steel ASTM A194 GR8
• Washers Austenitic Stainless steel

 

8. MINIMUM WALL THICKNESS AND LENGTH FOR PENETRATION SLEEVES

 

8.1       Unstressed panels cover braced or trussed bays or circular cans, and the relevant sleeve thicknesses and lengths are found in column a). Interior welds as called for on details in Section 10 are not required.  Sleeves may also be fabricated from rolled plate with a minimum thickness as below.

• 5mm (0.188 in) wall for up to and including DN450 / 18NPS sleeves
• 5.5mm (0.218 in) wall for DN500 / 20NPS to DN550 / 22NPS sleeves
• 6mm (0.250 in) wall for DN600 / 24NPS and larger sleeves

 

A Stressed panel covers an unbraced bay of a structure, and the relevant sleeve thicknesses and lengths are found in column b).

 

8.2       The following table shall be used for minimum sleeve thickness and length:

	Nominal Sleeve Size	Sleeve Thk. for 10Ga (0.1345in) or 3.5 mm panel		Sleeve Thk. for 8Ga (0.1644 in) or 4 mm panel		Sleeve Thk. for 3/16 in (0.1875 in) or 5 mm panel		Sleeve Thk. for 1/4 in (0.25 in) or 6 mm panel		Sleeve Length “L” (mm)
	DN/NPS	a)	b)	a)	b)	a)	b)	a)	b)	a)	b)
	50/2	STD	Sch 160	STD	Sch 160	STD	XXS	STD	XXS	75	75
	80/3	STD	Sch 80	STD	Sch 80	STD	Sch 160	STD	XXS
	100/4	STD	Sch 40	STD	Sch 80	STD	Sch 160	STD	Sch 160
	150/6	STD	STD	STD	XS	STD	Sch 80	STD	Sch 120
	200/8	STD	STD	STD	Sch 40	STD	Sch 60	STD	Sch 80
	250/10	STD	STD	STD	STD	STD	Sch 60	STD	Sch 60
	300/12	STD	STD	STD	STD	STD	Sch 40	STD	Sch 60
	350/14	STD	STD	STD	STD	STD	Sch 40	STD	Sch 60
	400/16	STD	Sch 40	STD	STD	STD	Sch 40	STD	Sch 40	75	100
	450/18	STD	STD	STD	STD	STD	Sch 40	STD	Sch 60
	500/20	STD	STD	STD	Sch 40	STD	Sch 30	STD	Sch 60
	550/22	STD	STD	STD	Sch 60	STD	Sch 60	STD	Sch 60
	600/24	STD	STD	STD	Sch 40	STD	Sch 40	STD	Sch 60
	650/26	STD	STD	STD	XS	STD	(15mm)	STD	(20mm)	75	125
	700/28	STD	STD	STD	XS	STD	(15mm)	STD	(20mm)
	750/30	STD	STD	STD	XS	STD	(15mm)	STD	(20mm)
	850/34	STD	STD	STD	XS	STD	(15mm)	STD	(20mm)	75	150
	900/36	STD	STD	STD	XS	STD	(15mm)	STD	(20mm)
	1000/40	STD	STD	STD	XS	STD	(15mm)	STD	(20mm)	75	180
	1050/42	*		*		*		*		*	*
	1150/46	*		*		*		*		*	*
	1200/48	*		*		*		*		*	*
	1300/52	*		*		*		*		*	*
	1350/54	*		*		*		*		*	*
	1400/56	*		*		*		*		*	*
	1550/62	*		*		*		*		*	*

 

*Note:  These require Structural Engineering sizing. Actual sleeve thickness and length will be shown on the penetration drawing as follows:  D006-M015 (20 THK X 200 LG).

 

Note:

Sleeves shall be from pipe of thickness shown.

Cold box fabricator may substitute pipe with sleeves rolled from plate of the appropriate wall thickness with full penetration weld.

For panel thickness see Panel Assembly Drawings.

 

9. STANDARD CENTERS FOR INSTRUMENT LINE PENETRATIONS

 

9.1       Instrument penetrations (see D014, D016, typically) that are grouped together shall be spaced according to the following detail. On the penetration drawing the instrument in the bottom left of a group will be located by coordinates and the remaining adjacent penetrations shall be located on these centers.

 

 

 

9.2       Where instrument penetrations of the type shown in detail D015 and D017 are specified, the spacing shall be adjusted according to the following detail:

 

 

 

 

10. PENETRATION DETAILS

 

10.1    The following tables and sketches provide standard designs for cold box penetrations for:

 

Pipes	Purge connections
Valves	Perlite connections
Instrument connections	Probe/pressure connections
Access ways	·         Split/Removable panels

 

 

 

D001

 

Penetration Plate for Aluminum Pipe

 

	Item Number	Quantity	Description	Material
	1	1	Plate “A” square x 6 thick	Aluminum 5083-0
	2	“E”	Bolting according to options detailed in paragraph 7.2	See paragraph 7.2
	3	4	Closed cell foam tape, strip 38 wide x 3 thick x “A” long adhesive one side	See paragraph 2.2.2 and paragraph 7.1

                                            Elevation                                                     Cross Section 

 

General Notes:

 

1. Hole ” D” tolerance +1 mm/-0 mm.
2. General tolerance ± 2 mm.
3. Weld by piping installation contractor.

 

D001 (continued)

 

	Mark	Nominal Pipe Size		A	B	C	D	E	F	Detail Number
	Number	DN	NPS
	M001	15	1/2	200	160	130	24	12	53	D001-M001
	M002	20	3/4	200	160	130	29	12	53	D001-M002
	M003	25	1	200	160	130	36	12	53	D001-M003
	M004	40	1 1/2	200	160	130	51	12	53	D001-M004
	M005	50	2	230	190	150	63	12	63	D001-M005
	M006	65	2 1/2	230	190	150	76	12	63	D001-M006
	M007	80	3	260	220	180	92	12	73	D001-M007
	M008	100	4	280	240	200	117	12	80	D001-M008
	M009	150	6	340	300	260	171	16	75	D001-M009
	M010	200	8	390	350	310	222	20	70	D001-M010
	M011	250	10	440	400	360	276	20	80	D001-M011
	M012	300	12	500	460	420	327	24	76	D001-M012
	M013	350	14	520	480	450	358	24	80	D001-M013
	M014	400	16	580	540	500	409	28	77	D001-M014
	M015	450	18	630	590	550	460	32	74	D001-M015
	M016	500	20	680	640	600	511	32	80	D001-M016
	M017	600	24	780	740	700	613	40	74	D001-M017

 

 

 

                                                                          D002                                                                  

 

Penetration Plate for Stainless Steel Pipe

 

	Item Number	Quantity	Description	Material
	1	1	Plate “A” square x 5 thick	Stainless Steel TYPE 304

 

General Notes:

 

1. All burned edges to be properly cleaned back to parent material.
2. General tolerance ± 2 mm.
3. Hole “C” tolerance +1 mm/-0 mm.
4. TP = thickness of panel.
5. Weld by piping installation contractor.

 

Mark	Nominal Pipe Size		A	B	C	Detail Number
Number	DN	NPS
M001	15	1/2	160	130	24	D002-M001
M002	20	3/4	160	130	29	D002-M002
M003	25	1	160	130	36	D002-M003
M004	40	1 1/2	160	130	51	D002-M004
M005	50	2	180	150	63	D002-M005
M006	65	2 1/2	180	150	76	D002-M006
M007	80	3	210	180	92	D002-M007
M008	100	4	230	200	117	D002-M008
M009	150	6	290	260	171	D002-M009
M010	200	8	340	310	222	D002-M010
M011	250	10	390	360	276	D002-M011
M012	300	12	450	420	327	D002-M012
M013	350	14	480	450	358	D002-M013
M014	400	16	530	500	409	D002-M014
M015	450	18	580	550	460	D002-M015
M016	500	20	630	600	511	D002-M016
M017	600	24	730	700	613	D002-M017

 

 

 

D003

 

Penetration for Stainless and Carbon Steel Pipe and Couplings

 

Cross Section

 

 

Mark	Nominal Pipe Size		A	Detail
Number	DN	NPS		Number
M001	15	1/2	24	D003-M001
M002	20	3/4	29	D003-M002
M003	25	1	36	D003-M003
M004	40	1 1/2	51	D003-M004
M005	50	2	63	D003-M005
M006	65	2 1/2	76	D003-M006
M007	80	3	92	D003-M007
M008	100	4	117	D003-M008
M009	150	6	171	D003-M009
M010	200	8	222	D003-M010
M011	250	10	276	D003-M011
M012	300	12	327	D003-M012
M013	350	14	358	D003-M013
M014	400	16	409	D003-M014
M015	450	18	460	D003-M015
M016	500	20	511	D003-M016
M017	600	24	613	D003-M017

 

Mark Number	Coupling Nominal Pipe Size		A	Detail Number
	DN	NPS
M021	8	1/4	27	D003-M021
M022	10	3/8	27	D003-M022
M023	15	1/2	34	D003-M023
M024	20	3/4	40	D003-M024
M025	25	1	47	D003-M025
M026	32	1 1/4	66	D003-M026
M027	40	1 1/2	66	D003-M026

 

 

General Notes:

 

1. Hole “A” tolerance +1 mm/-0 mm.
2. Weld by piping installation contractor.
3. Mark number M001 to M017 is for use with pipe.
4. Mark number M021 to M027 is for use with a SW or SCRD coupling.

 

 

D004

 

Uninsulated Warmline Penetration with Casing Seal

(Flanges Will Not Clear Sleeve)

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A,” wall thickness and length “L” according to Section 8	Carbon steel A36
	2	1	Casing seal with stainless steel bands and clamps	See paragraph 2.2.2
	3	1	6 mm thick plate x “D” square	Stainless steel
	4	1	Blanket material with two stainless steel retaining straps	See paragraph 2.2.2

 

 

Cross Section without Perlite Baffle (M001 to M016)

Cross Section with Slam Plate (M021 to M036)

 

D004 (continued)

 

 

Cross Section with Perlite Baffle (M041 to M056)

 

D004 (continued)

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Tp = thickness of panel.
3. Hole “B” tolerance +1.0 mm/-0 mm.
4. Mark numbers 021 to 036 are supplied with a slam plate for use on LOX boil boxes.

 

	Mark	Nominal Pipe Size		Nominal Casing Seal Size		A		B	D	E	Detail Number
	Number	DN	NPS	DN	NPS	DN	NPS
	M001	80	3	80×150	3×6	150	6	171			D004-M001
	M002	100	4	100×200	4×8	200	8	222			D004-M002
	M003	150	6	150×250	6×10	250	10	276			D004-M003
	M004	200	8	200×300	8×12	300	12	327			D004-M004
	M005	250	10	250×350	10×14	350	14	358			D004-M005
	M006	300	12	300×400	12×16	400	16	409			D004-M006
	M007	350	14	350×450	14×18	450	18	460			D004-M007
	M008	400	16	400×500	16×20	500	20	511			D004-M008
	M009	450	18	450×600	18×24	600	24	613			D004-M009
	M010	500	20	500×650	20×26	650	26	663			D004-M010
	M011	600	24	600×750	24×30	750	30	765			D004-M011
	M012	750	30	750×900	30×36	900	36	917			D004-M012
	M013	900	36	900×1050	36×42	1050	42	1070			D004-M013
	M014	1050	42	1050×1200	42×48	1200	48	1222			D004-M014
	M015	1200	48	1200×1350	48×54	1350	54	1375			D004-M015
	M016	1350	54	1350×1550	54×62	1550	62	1578			D004-M016
	M021	80	3	80×150	3×6	150	6	171	220	92	D004-M021
	M022	100	4	100×200	4×8	200	8	222	270	117	D004-M022
	M023	150	6	150×250	6×10	250	10	276	325	171	D004-M023
	M024	200	8	200×300	8×12	300	12	327	375	222	D004-M024
	M025	250	10	250×350	10×14	350	14	358	430	276	D004-M025
	M026	300	12	300×400	12×16	400	16	409	460	327	D004-M026
	M027	350	14	350×450	14×18	450	18	460	510	358	D004-M027
	M028	400	16	400×500	16×20	500	20	511	560	409	D004-M028
	M029	450	18	450×600	18×24	600	24	613	665	460	D004-M029
	M030	500	20	500×650	20×26	650	26	663	715	511	D004-M030
	M031	600	24	600×750	24×30	750	30	765	815	613	D004-M031
	M032	750	30	750×900	30×36	900	36	917	965	765	D004-M032
	M033	900	36	900×1050	36×42	1050	42	1070	1120	918	D004-M033
	M034	1050	42	1050×1200	42×48	1200	48	1222	1270	1070	D004-M034
	M035	1200	48	1200×1350	48×54	1350	54	1375	1425	1222	D004-M035
	M036	1350	54	1350×1550	54×62	1550	62	1578	1630	1375	D004-M036
	M041	80	3	80×150	3×6	150	6	171			D004-M041
	M042	100	4	100×200	4×8	200	8	222			D004-M042
	M043	150	6	150×250	6×10	250	10	276			D004-M043
	M044	200	8	200×300	8×12	300	12	327			D004-M044
	M045	250	10	250×350	10×14	350	14	358			D004-M045
	M046	300	12	300×400	12×16	400	16	409			D004-M046
	M047	350	14	350×450	14×18	450	18	460			D004-M047
	M048	400	16	400×500	16×20	500	20	511			D004-M048
	M049	450	18	450×600	18×24	600	24	613			D004-M049
	M050	500	20	500×650	20×26	650	26	663			D004-M050
	M051	600	24	600×750	24×30	750	30	765			D004-M051
	M052	750	30	750×900	30×36	900	36	917			D004-M052
	M053	900	36	900×1050	36×42	1050	42	1070			D004-M053
	M054	1050	42	1050×1200	42×48	1200	48	1222			D004-M054
	M055	1200	48	1200×1350	48×54	1350	54	1375			D004-M055
	M056	1350	54	1350×1550	54×62	1550	62	1578			D004-M056

 

 

 

D005

 

Uninsulated Warmline Penetration with Casing Seal

(Flanges Will Clear Sleeve – Flange Rating as Listed)

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A,” wall thickness and length “L” according to Section 8	Carbon steel A36
	2	1	Casing seal with stainless steel bands and clamps	See paragraph 2.2.2
	3	1	6 mm thick plate x “D” square	Stainless steel
	4	1	Blanket material with 2 stainless steel retaining straps	See paragraph 2.2.2

 

 

Cross Section without Perlite Baffle (M001 to M015)

Cross Section with Slam Plate (M021 to M035)

 

D005 (continued)

 

 

Cross Section with Perlite Baffle (M041 to M055)

 

D005 (continued)

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Tp = thickness of panel.
3. Hole “B” tolerance +1.0 mm/-0 mm.
4. Mark numbers 021 to 035 are supplied with a slam plate for use on LOX boil boxes.

 

	Mark No.	Nominal Pipe Size		Nominal Casing Seal Size		A		B	D	E	To Clear Flange	Detail Number
		DN	NPS	DN	NPS	DN	NPS				Class
	M001	80	3	80×250	3×10	250	10	276			600	D005-M001
	M002	100	4	100×300	4×12	300	12	327			600	D005-M002
	M003	150	6	150×400	6×16	400	16	409			600	D005-M003
	M004	200	8	200×450	8×18	450	18	460			600	D005-M004
	M005	250	10	250×550	10×22	550	22	562			600	D005-M005
	M006	300	12	300×600	12×24	600	24	613			600	D005-M006
	M007	350	14	350×650	14×26	650	26	663			300	D005-M007
	M008	400	16	400×700	16×28	700	28	714			300	D005-M008
	M009	450	18	450×700	18×28	700	28	714			150	D005-M009
	M010	500	20	500×750	20×30	750	30	765			150	D005-M010
	M011	600	24	600×850	24×34	850	34	867			150	D005-M011
	M012	750	30	750×1000	30×40	1000	40	1019			150	D005-M012
	M013	900	36	900×1200	36×48	1200	48	1222			150	D005-M013
	M014	1050	42	1050×1400	42×56	1400	56	1426			150	D005-M014
	M015	1200	48	1200X1550	48×62	1550	62	1578			150	D005-M015
	M021	80	3	80×250	3×10	250	10	276	325	92	600	D005-M021
	M022	100	4	100×300	4×12	300	12	327	375	117	600	D005-M022
	M023	150	6	150×400	6×16	400	16	409	460	171	600	D005-M023
	M024	200	8	200×450	8×18	450	18	460	510	222	600	D005-M024
	M025	250	10	250×550	10×22	550	22	562	610	276	600	D005-M025
	M026	300	12	300×600	12×24	600	24	613	665	327	600	D005-M026
	M027	350	14	350×650	14×26	650	26	663	715	358	300	D005-M027
	M028	400	16	400×700	16×28	700	28	714	765	409	300	D005-M028
	M029	450	18	450×700	18×28	700	28	714	765	460	150	D005-M029
	M030	500	20	500×750	20×30	750	30	765	815	511	150	D005-M030
	M031	600	24	600×850	24×34	850	34	867	915	613	150	D005-M031
	M032	750	30	750×1000	30×40	1000	40	1019	1070	765	150	D005-M032
	M033	900	36	900×1200	36×48	1200	48	1222	1270	918	150	D005-M033
	M034	1050	42	1050×1400	42×56	1400	56	1426	1475	1070	150	D005-M034
	M035	1200	48	1200X1550	48×62	1550	62	1578	1630	1222	150	D005-M035
	M041	80	3	80×250	3×10	250	10	276			600	D005-M041
	M042	100	4	100×300	4×12	300	12	327			600	D005-M042
	M043	150	6	150×400	6×16	400	16	409			600	D005-M043
	M044	200	8	200×450	8×18	450	18	460			600	D005-M044
	M045	250	10	250×550	10×22	550	22	562			600	D005-M045
	M046	300	12	300×600	12×24	600	24	613			600	D005-M046
	M047	350	14	350×650	14×26	650	26	663			300	D005-M047
	M048	400	16	400×700	16×28	700	28	714			300	D005-M048
	M049	450	18	450×700	18×28	700	28	714			150	D005-M049
	M050	500	20	500×750	20×30	750	30	765			150	D005-M050
	M051	600	24	600×850	24×34	850	34	867			150	D005-M051
	M052	750	30	750×1000	30×40	1000	40	1019			150	D005-M052
	M053	900	36	900×1200	36×48	1200	48	1222			150	D005-M053
	M054	1050	42	1050×1400	42×56	1400	56	1426			150	D005-M054
	M055	1200	48	1200X1550	48×62	1550	62	1578			150	D005-M055

 

 

 

D006

 

Anti-Sweat Insulated Line Penetration with Casing Seal

Insulation Type C4, P4, R4 (T6, V6, X6, Y6 for DN>150)

(Flanges Will Clear Sleeve – Flange Rating as Listed)

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A,” wall thickness and length “L” according to Section 8	Carbon steel A36
	2	1	Casing seal with stainless steel bands and clamps	See paragraph 2.2.2
	3	1	6 mm thick plate x “D” square	Stainless steel
	4	1	Blanket material with 2 stainless steel retaining straps	See paragraph 2.2.2

 

 

Cross Section without Perlite Baffle (M001 to M015)

Cross Section with Slam Plate (M021 to M035)

 

D006 (continued)

 

 

Cross Section with Perlite Baffle (M041 to M055)

 

D006 (continued)

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Tp = thickness of panel.
3. Hole “B” tolerance +1.0 mm/-0 mm.
4. Mark numbers 021 to 035 are supplied with a slam plate for use on LOX boil boxes.

 

	Mark No.	Nominal Pipe Size		Nominal Casing Seal Size		A		B	D	E	To Clear Flange	Detail Number
		DN	NPS	DN	NPS	DN	NPS				Class
	M001	80	3	200×250	8×10	250	10	276			600	D006-M001
	M002	100	4	200×300	8×12	300	12	327			600	D006-M002
	M003	150	6	250×400	10×16	400	16	409			600	D006-M003
	M004	200	8	300×450	12×18	450	18	460			600	D006-M004
	M005	250	10	400×550	16×22	550	22	562			600	D006-M005
	M006	300	12	450×600	18×24	600	24	613			600	D006-M006
	M007	350	14	450×650	18×26	650	26	663			300	D006-M007
	M008	400	16	500×700	20×28	700	28	714			300	D006-M008
	M009	450	18	550×700	22×28	700	28	714			150	D006-M009
	M010	500	20	600×750	24×30	750	30	765			150	D006-M010
	M011	600	24	700×850	28×34	850	34	867			150	D006-M011
	M012	750	30	850×1000	34×40	1000	40	1019			150	D006-M012
	M013	900	36	1050×1200	42×48	1200	48	1222			150	D006-M013
	M014	1050	42	1200×1400	48×56	1400	56	1426			150	D006-M014
	M015	1200	48	1350×1550	54×62	1550	62	1578			150	D006-M015
	M021	80	3	200×250	8×10	250	10	276	325	92	600	D006-M021
	M022	100	4	200×300	8×12	300	12	327	375	117	600	D006-M022
	M023	150	6	250×400	10×16	400	16	409	460	171	600	D006-M023
	M024	200	8	300×450	12×18	450	18	460	510	222	600	D006-M024
	M025	250	10	400×550	16×22	550	22	562	610	276	600	D006-M025
	M026	300	12	450×600	18×24	600	24	613	665	327	600	D006-M026
	M027	350	14	450×650	18×26	650	26	663	715	358	300	D006-M027
	M028	400	16	500×700	20×28	700	28	714	765	409	300	D006-M028
	M029	450	18	550×700	22×28	700	28	714	765	460	150	D006-M029
	M030	500	20	600×750	24×30	750	30	765	815	511	150	D006-M030
	M031	600	24	700×850	28×34	850	34	867	915	613	150	D006-M031
	M032	750	30	850×1000	34×40	1000	40	1019	1070	765	150	D006-M032
	M033	900	36	1050×1200	42×48	1200	48	1222	1270	918	150	D006-M033
	M034	1050	42	1200×1400	48×56	1400	56	1426	1475	1070	150	D006-M034
	M035	1200	48	1350×1550	54×62	1550	62	1578	1630	1222	150	D006-M035
	M041	80	3	200×250	8×10	250	10	276			600	D006-M041
	M042	100	4	200×300	8×12	300	12	327			600	D006-M042
	M043	150	6	250×400	10×16	400	16	409			600	D006-M043
	M044	200	8	300×450	12×18	450	18	460			600	D006-M044
	M045	250	10	400×550	16×22	550	22	562			600	D006-M045
	M046	300	12	450×600	18×24	600	24	613			600	D006-M046
	M047	350	14	450×650	18×26	650	26	663			300	D006-M047
	M048	400	16	500×700	20×28	700	28	714			300	D006-M048
	M049	450	18	550×700	22×28	700	28	714			150	D006-M049
	M050	500	20	600×750	24×30	750	30	765			150	D006-M050
	M051	600	24	700×850	28×34	850	34	867			150	D006-M051
	M052	750	30	850×1000	34×40	1000	40	1019			150	D006-M052
	M053	900	36	1050×1200	42×48	1200	48	1222			150	D006-M053
	M054	1050	42	1200×1400	48×56	1400	56	1426			150	D006-M054
	M055	1200	48	1350×1550	54×62	1550	62	1578			150	D006-M055

 

 

 

D007

 

Thermal Break Penetration for Stainless Steel Pipe

(Cellular Glass Insulation C1, C4, D2, D3)

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A,” wall thickness according to Section 8 x 370 long	Stainless steel Type 304
	2	1	Plate, 6 thick X “C” diameter	Stainless steel Type 304

 

 

Cross Section

General Notes:

 

1. General tolerance ± 2 mm.
2. Holes “B” & “D” tolerance +1.0 mm/-0 mm.
3. Tp = thickness of panel.
4. Weld by piping installation contractor.

 

Mark	Nominal Pipe Size		A		B	C	D	Detail Number
Number	DN	NPS	DN	NPS
M001	15	1/2	300	12	327	340	24	D007-M001
M002	20	3/4	300	12	327	340	29	D007-M002
M003	25	1	350	14	358	370	36	D007-M003
M004	40	1 1/2	400	16	409	420	51	D007-M004
M005	50	2	400	16	409	420	63	D007-M005
M006	65	2 1/2	500	20	511	530	76	D007-M006
M007	80	3	500	20	511	530	92	D007-M007
M008	100	4	550	22	562	580	117	D007-M008
M009	150	6	600	24	613	630	171	D007-M009
M010	200	8	700	28	714	730	222	D007-M010

 

                                                                          D008

 

Thermal Break Penetration for Stainless Steel Pipe

(PIR Insulation – P1, P4)

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A,” wall thickness according to Section 8 x 370 long	Stainless steel Type 304
	2	1	Plate, 6 thick x “C” diameter	Stainless steel Type 304

 

 

Cross Section

General Notes:

 

1. General tolerance ± 2 mm.
2. Holes “B” & “D” tolerance +1.0 mm/-0 mm.
3. Tp = thickness of panel.
4. Weld by piping installation contractor.

 

	Mark	Nominal Pipe Size		A		B	C	D	Detail Number
	Number	DN	NPS	DN	NPS
	M001	15	1/2	250	10	276	290	24	D008-M001
	M002	20	3/4	250	10	276	290	29	D008-M002
	M003	25	1	250	10	276	290	36	D008-M003
	M004	40	1 1/2	300	12	327	340	51	D008-M004
	M005	50	2	300	12	327	340	63	D008-M005
	M006	65	2 1/2	350	14	358	370	76	D008-M006
	M007	80	3	350	14	358	370	92	D008-M007
	M008	100	4	400	16	409	420	117	D008-M008
	M009	150	6	500	20	511	530	171	D008-M009
	M010	200	8	600	24	613	630	222	D008-M010

 

 

                                                                          D009

 

Vacuum Jacketed Pipe Penetration

 

 

Cross Section

 

General Notes:

 

1. Panel shall be cut in field for mounting sleeve (supplied by others).
2. Sleeve diameters (for design reference only).

 

	Mark	Nominal Pipe Size		Sleeve Size		A	Detail Number
	Number	DN	NPS	DN	NPS
	M001	25	1	150	6	171	D009-M001
	M002	40	1 1/2	150	6	171	D009-M002
	M003	50	2	200	8	222	D009-M003
	M004	65	2 1/2	250	10	276	D009-M004
	M005	80	3	250	10	276	D009-M005
	M006	100	4	250	10	276	D009-M006
	M007	150	6	300	12	327	D009-M007
	M008	200	8	400	16	409	D009-M008

 

 

                                                                          D010

 

Crossover Penetration

(Clear All Around)

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A,” wall thickness and length according to Section 8.	Stainless steel Type 304
	2	1	6 mm thick plate x “D” square	Stainless steel
	3	1	Blanket material with 2 stainless steel retaining straps	See paragraph 2.2.2

 

 

Cross Section without Perlite Baffle (M001 to M021)

Cross Section with Slam Plate (M031 to M051)

 

D010 (continued)

 

 

Cross Section with Perlite Baffle (M061 to M081)

 

D010 (continued)

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Tp = thickness of panel.
3. Hole “B” tolerance +1.0 mm/-0 mm.
4. Mark numbers 031 to 051 are supplied with a slam plate for use on LOX boil boxes.

 

	Mark	Nominal Pipe Size		A		B	D	E	Detail Number
	Number	DN	NPS	DN	NPS
	M001	15	1/2	50	2	63				D010-M001
	M002	20	3/4	50	2	63				D010-M002
	M003	25	1	80	3	92				D010-M003
	M004	40	1 1/2	80	3	92				D010-M004
	M005	50	2	100	4	117				D010-M005
	M006	80	3	150	6	171				D010-M006
	M007	100	4	150	6	171				D010-M007
	M008	150	6	200	8	222				D010-M008
	M009	200	8	300	12	327				D010-M009
	M010	250	10	350	14	358				D010-M010
	M011	300	12	400	16	409				D010-M011
	M012	350	14	450	18	460				D010-M012
	M013	400	16	500	20	511				D010-M013
	M014	450	18	550	22	562				D010-M014
	M015	500	20	600	24	613				D010-M015
	M016	600	24	700	28	714				D010-M016
	M017	750	30	850	34	867				D010-M017
	M018	900	36	1000	40	1019				D010-M018
	M019	1050	42	1150	46	1072				D010-M019
	M020	1200	48	1300	52	1324				D010-M020
	M021	1350	54	1550	62	1578				D010-M021
	M031	15	1/2	50	2	63	165	24		D010-M031
	M032	20	3/4	50	2	63	165	29		D010-M032
	M033	25	1	80	3	92	195	36		D010-M033
	M034	40	1 1/2	80	3	92	195	51		D010-M034
	M035	50	2	100	4	117	220	63		D010-M035
	M036	80	3	150	6	171	270	92		D010-M036
	M037	100	4	150	6	171	320	117		D010-M037
	M038	150	6	200	8	222	370	171		D010-M038
	M039	200	8	300	12	327	425	222		D010-M039
	M040	250	10	350	14	358	480	276		D010-M040
	M041	300	12	400	16	409	510	327		D010-M041
	M042	350	14	450	18	460	560	358		D010-M042
	M043	400	16	500	20	511	610	409		D010-M043
	M044	450	18	550	22	562	715	460		D010-M044
	M045	500	20	600	24	613	765	511		D010-M045
	M046	600	24	700	28	714	865	613		D010-M046
	M047	750	30	850	34	867	1015	765		D010-M047
	M048	900	36	1000	40	1019	1170	918		D010-M048
	M049	1050	42	1150	46	1072	1320	1070		D010-M049
	M050	1200	48	1300	52	1324	1475	1222		D010-M050
	M051	1350	54	1550	62	1578	1680	1375		D010-M051

 

D010 (continued)

 

	Mark	Nominal Pipe Size		A		B	D	E	Detail Number
	Number	DN	NPS	DN	NPS
	M061	15	1/2	50	2	63				D010-M061
	M062	20	3/4	50	2	63				D010-M062
	M063	25	1	80	3	92				D010-M063
	M064	40	1 1/2	80	3	92				D010-M064
	M065	50	2	100	4	117				D010-M065
	M066	80	3	150	6	171				D010-M066
	M067	100	4	150	6	171				D010-M067
	M068	150	6	200	8	222				D010-M068
	M069	200	8	300	12	327				D010-M069
	M070	250	10	350	14	358				D010-M070
	M071	300	12	400	16	409				D010-M071
	M072	350	14	450	18	460				D010-M072
	M073	400	16	500	20	511				D010-M073
	M074	450	18	550	22	562				D010-M074
	M075	500	20	600	24	613				D010-M075
	M076	600	24	700	28	714				D010-M076
	M077	750	30	850	34	867				D010-M077
	M078	900	36	1000	40	1019				D010-M078
	M079	1050	42	1150	46	1072				D010-M079
	M080	1200	48	1300	52	1324				D010-M080
	M081	1350	54	1550	62	1578				D010-M081

 

 

 

D012

 

Plated Valve Penetration

Elevation                                            Cross Section

General Notes:

 

1. General tolerance ± 2 mm.
2. Tp = Thickness of panel.
3. Weld by piping installation contractor (see 4WPI-VALV02).
4. Control valves with internal bellows shall not have stem and plug removed (install supplied shipping cover).

 

MANUAL VALVES

 

	Mark	Nominal Valve Size		A	B	C*	D*	E*	F	Detail
	Number	DN	NPS							Number
	M001	15-50	1/2-2	170	200	400	187	441	145	D012-M001
	M002	80-100	3-4	270	300	400	187	441	155	D012-M002
	M003	150	6	370	400	500	231	551	165	D012-M003
	M004	200	8	450	480	625	292	690	260	D012-M004
	M005	250	10	480	510	725	338	800	290	D012-M005
	M006	300	12	570	600	815	380	900	300	D012-M006

 

AUTOMATIC CONTROL VALVES

 

	Mark	Nominal Valve Size		A	B	C*	D*	E*	F Class		Detail
	Number	DN	NPS						150/300	600	Number
	M010	15-25	1/2-1	220	250	400	187	441	152	185	D012-M010
	M011	40-50	1 1/2-2	240	270	400	187	441	170	207	D012-M011
	M012	80	3	340	370	400	187	441	226	203	D012-M012
	M013	100	4	400	430	400	187	441	222	252	D012-M013
	M014	150	6	400	430	500	231	551	238	268	D012-M014

 

*Note:  Dimensions are for design reference only. Actual location shall be according to piping isometric.

 

 

D013

 

Booted Butterfly Valve Penetration

	Item Number	Quantity	Description	Material
	1	1	Sleeve nominal diameter “A” wall and length “L” according to Section 8.	Carbon steel A36
	2	1	Casing seal with stainless steel bands and clamps	See paragraph 2.2.2

 

Cross Section

*Note:  Dimensions are for butterfly valves and are to be used for design reference only. Actual valve location and type shall be according to piping isometric.

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Tp = Thickness of panel.
3. Hole “B” tolerance +1.0 mm/-0 mm.

 

	Mark	Nominal Casing Seal Size		A		B	D	Detail Number
	Number	DN	NPS	DN	NPS
	M001	200 x 300	8×12	300	12	327	220	D013-M001
	M002	250 x 350	10×14	350	14	358	273	D013-M002
	M003	250 x 400	10×16	400	16	409	273	D013-M003
	M004	250 x 500	10×20	500	20	511	273	D013-M004

 

D013 (continued)

 

Mark Number Selection Table For Design Use

 

	Nominal Valve Size		C		E	Mark Number to be Used for Class
	DN	NPS				150	300	600
	80	3		400	465	M001	M001	M001
	100	4		400	465	M001	M001	M001
	150	6		500	565	M001	M001	M001
	200	8		625	690	M002	M002	M002
	250	10		625	690	M002	M002	M002
	300	12		715	780	M002	M002	M002
	350	14		765	830	M002	M002	M003*
	400	16		765	830	M002	M002	—-
	450	18		765	830	M002	M002*	—-
	500	20		765	830	M002	M004*	M004*
	600	24		920	985	M003*	M004*	—-
	750	30		1020	1085	M004*	—-	—-
	900	36		1220	1285	—–	—-	—-
	1050	42		1335	1400	—–	—-	—-
	1200	48		1435	1500	—–	—-	—-

 

• * = zippered boot required
• —- = special case supplier information unknown

 

 

 

D014

 

Penetration Plate for Aluminum Couplings

 

Item Number	Quantity	Description	Material
1	1	Plate 150 square x 6 thick	Aluminum 5083-0
2	8	Bolting according to options detailed in paragraph 7.2	See Section 7.2
3	4	Closed cell foam tape, strip 38 wide x 3 thick x 150 long. Adhesive one side	See paragraph 2.2.2 and paragraph 7.1

 

            Elevation                                                                      Cross Section

 

General Notes:

 

1. Hole “D” tolerance +1 mm/-0 mm.
2. General tolerance ± 2 mm.
3. Weld by piping installation contractor.

 

Mark Number	Nominal Coupling Size Full And Reducing		D	Detail Number
	DN	NPS
M001	8X10	1/4X3/8	29	D014-M001
M002	8X15	1/4X1/2	34	D014-M002
M003	10X15	3/8X1/2	34	D014-M003
M004	10X10	3/8X3/8	29	D014-M004
M005	15X15	1/2X1/2	34	D014-M005
M006	20X20	3/4X3/4	40	D014-M006
M007	25X25	1X1	48	D014-M007
M008	40X40	1½ X1½	66	D014-M008

 

 

 

 

D015

 

Penetration Plate for Aluminum Transmitter Purge Block

 

Item Number	Quantity	Description	Material
1	1	Plate 150 x 210 x 6 thick	Aluminum 5083-0
2	10	Bolting according to options detailed in paragraph 7.2	See paragraph 7.2
3	4	Closed cell foam tape, strip 38 wide x 3 thick x 210 long. Adhesive one side	See paragraph 2.2.2 and paragraph 7.1

 

                                              Elevation                                         Cross Section

 

 

 

 

 

 

 

 

 

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Weld by piping installation contractor.

 

	Detail Number
	D015-M001

 

 

 

D016

 

Penetration Plate for Stainless Steel Couplings

 

	Item Number	Quantity	Description	Material
	1	1	Plate “A” square X 3 thick	Stainless steel Type 304

 

 

                   Elevation                                                                    Cross Section

 

General Notes:

 

1. All burned edges to be properly cleaned back to parent material.
2. General tolerance ± 2 mm.
3. Hole “C” tolerance +1 mm/-0 mm.
4. Tp = Thickness of panel.
5. Weld by piping installation contractor.

 

Mark	Nominal Pipe Size		A	B	C	Detail Number
Number	DN	NPS
M001	8	1/4	160	130	27	D016-M001
M002	10	3/8	160	130	27	D016-M002
M003	15	1/2	160	130	34	D016-M003
M004	20	3/4	180	150	40	D016-M004
M005	25	1	180	150	47	D016-M005
M006	32	1 1/4	210	180	66	D016-M006
M007	40	1 1/2	210	180	66	D016-M007

 

 

 

 

D017

 

Penetration Plate for Stainless Steel Transmitter

Purge Block

 

	Item Number	Quantity	Description	Material
	1	1	Plate 110 x 160 x 3 thick	Stainless steel Type 304

 

 

                                    Elevation                                                  Cross Section

 

General Notes:

 

1. All burned edges to be properly cleaned back to parent material.
2. General tolerance ± 2 mm.
3. Tp = Thickness of panel.
4. Weld by piping installation contractor.

 

Detail Number

D017-M001

 

 

 

D018

 

Purge Inlet to Structural Tube

 

Item Number	Quantity	Description	Material
1	1	Plate “B” diameter x 3 thick	Carbon steel

 

 

Cross Section

General Notes:

 

1. Item  shall be fully weather sealed before shipping.
2. Hole “A” tolerance +1 mm/-0 mm.
3. Item  is a shipping cover only and shall be removed by yard mechanical contractor.

 

Mark	Nominal Pipe Size		A	B	Detail Number
Number	DN	NPS
M001	15	1/2	24	50	D018-M001
M002	20	3/4	29	60	D018-M002
M003	25	1	36	65	D018-M003
M004	40	1 1/2	51	75	D018-M004
M005	50	2	63	100	D018-M005
M006	65	2 1/2	76	100	D018-M006
M007	80	3	92	125	D018-M007
M008	100	4	117	150	D018-M008
M009	150	6	171	200	D018-M009

 

 

 

D019

 

Nonhazardous Box Purge Relief Vent Nozzle

 

	Item Number	Quantity	Description	Material
	1	1	Pipe, standard wall	Carbon steel Grade B
	2	1	Flange Class 150 flat face slip on	Carbon steel A105

 

 

Cross Section

General Notes:

 

1. Hole “A” tolerance +1 mm/-0 mm.
2. General tolerance ± 2 mm.

 

Mark	Nominal Pipe Size		A	Detail Number
Number	DN	NPS
M001	50	2	63	D019-M001
M002	80	3	92	D019-M002
M003	100	4	117	D019-M003
M004	150	6	171	D019-M004
M005	200	8	222	D019-M005
M006	250	10	276	D019-M006
M007	300	12	327	D019-M007

 

 

D020

 

Hazardous Box Purge Relief Vent Nozzle

 

	Item Number	Quantity	Description	Material
	1	1	Pipe, standard wall	Carbon steel Grade B

 

 

Cross Section

General Notes:

 

1. Hole “A” tolerance +1 mm/-0 mm.
2. General tolerance ± 2 mm.

 

Mark	Nominal Pipe Size		A	Detail Number
Number	DN	NPS
M001	50	2	63	D020-M001
M002	80	3	92	D020-M002
M003	100	4	117	D020-M003
M004	150	6	171	D020-M004
M005	200	8	222	D020-M005
M006	250	10	276	D020-M006
M007	300	12	327	D020-M007

 

 

D022

 

Perlite Fill/Drain Nozzle

 

	Item Number	Quantity	Description	Material
	1	1	DN150 (NPS 6) pipe, standard wall 125 long	Carbon steel Grade B
	2	1	DN150 (NPS 6) slip on flange, Class 150 raised face	Carbon steel A105
	3	1	DN150 (NPS 6) blind flange, Class 150 raised face	Carbon steel A105
	4	1	DN150 (NPS 6) gasket, Class 150 raised face	Neoprene Shore Hardness 65-75
	5	8	Stud bolts 3/4″ UNC X 100 long with 2 hex nuts	Alloy steel ASTM Grade B7/2H

 

 

Cross Section

General Notes:

 

1. Tp = Thickness of panel.
2. General tolerance ± 2 mm.

 

Detail Number

D022-M001

 

 

D023

 

Perlite Monitoring Point

 

	Item Number	Quantity	Description	Material
	1	1	DN50 (NPS 2) half coupling Class 3000 FNPT	Carbon steel A105
	2	1	DN50 (NPS 2) hex plug Class 3000 MNPT	Carbon steel A105

 

 

Cross Section

General Notes:

 

1. Tp = Thickness of panel.

 

Detail Number

D023-M001

 

 

D024

 

Probe Opening/Pressure Connection in Mineral Wool Insulation

 

	Item Number	Quantity	Description	Material
	1	1	DN15 (NPS 1/2) half coupling Class 3000 FNPT	Carbon steel A105
	2	1	DN15 (NPS 1/2) hex plug Class 3000 MNPT	Carbon steel A105

 

 

Cross Section

General Notes:

 

1. Tp = Thickness of panel.

 

Detail Number

D024-M001

 

 

 

D025

 

Probe Opening/Pressure Connection

In Perlite Insulation

 

	Item Number	Quantity	Description	Material
	1	1	DN15 (NPS 1/2) coupling Class 3000 FNPT	Carbon steel A105
	2	1	DN15 (NPS 1/2) pipe SCH 80 (XS), 125 long, thread one end	Carbon steel API Grade B
	3	1	Wire cloth, 100 mesh 65 mm diameter	Austenitic stainless steel
	4	1	DN15 (NPS 1/2) hex plug Class 3000 MNPT	Carbon steel A105
	5	1	Hose clamp for 13 mm–23 mm range	Austenitic stainless steel

 

 

Cross Section

General Notes:

 

1. Fold item 3 over item 2 and secure with hose clamp, item 5.
2. Tp = Thickness of panel.

 

Detail Number

D025-M001

 

 

D026

 

Hazardous Box Pressure Connection

 

	Item Number	Quantity	Description	Material
	1	1	DN15 (NPS 1/2) pipe SCH 80 (XS), 150 long, plain ends.	Carbon steel Grade B
	2	1	DN15 (NPS 1/2) cap Class 3000 socket weld	Carbon steel A105
	3	1	Wire cloth, 100 mesh 65 mm diameter	Austenitic stainless steel
	4	1	Hose clamp for 13 mm–23 mm range	Austenitic stainless steel

 

 

 

Cross Section

General Notes:

 

1. Fold item 3 over item 1 and secure with hose clamp, item 4.
2. Tp = Thickness of panel.

 

Detail Number

D026-M001

 

 

D027

 

Manway

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve DN600 (NPS 24), wall thickness and length “L” according to Section 8.	Carbon steel A36
	2	1	Ring 6 thick x 690 outside diameter x 570 inside diameter (deburr and chamfer sharp edges)	Carbon steel A36
	3	1	Plate 5 thick x 690 diameter	Carbon steel A36
	4	1	Gasket 3 thick x 690 outside diameter x 570 inside diameter	Neoprene Shore Hardness 65-75
	5	26	M10 x 30 long hex head bolt with nut	Carbon steel Grade B7/2H

 

                                   Cross Section                                                     Elevation

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Tp = Thickness of panel.
3. Ts = Thickness of sleeve.
4. Weld procedure to minimize warpage of item 2.
5. Item 2 may be segmented. Segments to be joined with full penetration welds.

 

Detail Number

D027-M001

 

 

D029

 

Removable Access Panel

 

	Item Number	Quantity	Description	Material
	1	1	Plate “A” x “B” x 3 thick	Carbon steel A36. See Note 3
	2	See Note 7	Bolting according to options detailed in paragraph 7.2	See paragraph 7.2
	3	2	Closed cell foam tape, strip 38 wide x 3 thick x “A” long adhesive one side	See paragraph 2.2.2 and paragraph 7.1
	4	2	Closed cell foam tape, strip 38 wide x 3 thick x “B” long adhesive one side	See paragraph 2.2.2 and paragraph 7.1
	5	See Note 4	12 diameter round bar	See Note 4

 

                                                                Elevation                                               Cross Section

 

Handle Detail

 

D029 (continued)

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Required in unbraced bays of stress-panel boxes only.
3. Unless otherwise indicated in the remarks column of the details chart on the Panel Assembly/Penetration Details Drawing.
4. Match material of Part Number 1.
5. If handle is required the quantity will be in the remarks column of the details chart on the Panel Assembly/Penetration Details Drawing. Handle to be located on access panel centerline.
6. “A” and “B” dimensions per remarks column of the details chart on the Panel Assembly/Penetration Details Drawing.
7. Quantity of bolting to be determined by fabricator.

 

Detail Number

D029-M001

 

 

 

D030

 

Split Removable Access Panel

 

	Item Number	Quantity	Description	Material
	1	1	Plate “A” x (“B”+50) x 3 thick	Carbon steel (see note 4)
	2	1	Plate “A” x (“C”+50) x 3 thick	Carbon steel (see note 4)
	3	“D”  See Note 7	Bolting according to options detailed in paragraph 7.2	See paragraph 7.2
	4	“D”  See Note 7	Bolting according to options detailed in paragraph 7.2	See paragraph 7.2
	5	3	Closed cell foam tape, strip 38 wide x 3 thick x “A” long. Adhesive one side	See paragraph 2.2.2 and paragraph 7.1
	6	2	Closed cell foam tape, strip 38 wide x 3 thick x (“B”-76) long. Adhesive one side	See paragraph 2.2.2 and paragraph 7.1
	7	“E”	12 diameter round bar	Carbon steel (see note 5)

 

 

Elevation                                                  Cross Section Y-Y

 

 

D030 (continued)

 

                        Cross Section X-X                                                Handle Detail

 

 

 

General Notes

 

1. General tolerance ± 2 mm.
2. Fabricator shall fit item 5 continuously across top and item 6 to bottom (top refers to top when equipment is in erected position.
3. Required in unbraced bays of stressed-panel boxes only.
4. Unless otherwise indicated in the remarks column of the penetration details chart on the panel assembly/penetration details drawing.
5. Provide stainless steel handles when stainless steel panels are required.
6. Handles, if required, to be located on panel centerlines.
7. Quantity of bolting to be determined by fabricator.

 

 

D031

 

Raised Removable Access Panel

 

	Item Number	Quantity	Description	Material
	1	1	Plate “A” x “B” x 5 thick	Carbon steel A36. See Note 3
	2	See Note 7	Bolting according to options detailed in paragraph 7.2	See paragraph 7.2
	3	1	L 40 x 40 x 6 x “A” long	Carbon steel A36
	4	2	L 40 x 40 x 6 x “B” -40 mm long	Carbon steel A36
	5	1	L 40 x 40 x 6 x “A” -80 mm long	Carbon steel A36
	6	1	Closed cell foam tape, strip 38 wide x 3 thick x “A” long adhesive one side	See paragraph 2.2.2 and paragraph 7.1
	7	2	Closed cell foam tape, strip 38 wide x 3 thick x “B” -40 mm long adhesive one side	See paragraph 2.2.2 and paragraph 7.1
	8	1	Closed cell foam tape, strip 38 wide x 3 thick x “A” -80 mm long adhesive one side	See paragraph 2.2.2 and paragraph 7.1
	9	See Note 4	12 diameter round bar	See Note 4

 

Elevation

 

D031 (continued)

                                            Cross Section X-X

 

 

Handle Detail                                              Detail “Y”

 

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Required in unbraced bays of stress-panel boxes only.
3. Unless otherwise indicated in the remarks column of the details chart on the Panel Assembly/Penetration Details Drawing.
4. Match material of Part Number 1.
5. If handle is required the quantity will be in the remarks column of the details chart on the Panel Assembly/Penetration Details Drawing. Handle to be located on access panel centerline.
6. “A” and “B” dimensions per remarks column of the details chart on the Panel Assembly/Penetration Details Drawing.
7. Quantity of bolting to be determined by fabricator.

 

Detail Number

D031-M001

 

 

 

D032

 

Raised and Split Removable Access Panel

 

	Item Number	Quantity	Description	Material
	1	1	Plate “A” x (“B”+50) x 6 thick	Carbon steel
	2	1	Plate “A” x (“C”+50) x 6 thick	Carbon steel
	3	“D”  See Note 7	Bolting according to options detailed in paragraph 7.2	See paragraph 7.2
	4	“D”  See Note 7	Bolting according to options detailed in paragraph 7.2	See paragraph 7.2
	5	3	Closed cell foam tape, strip 38 wide x 3 thick x “A” long, adhesive one side	See paragraph 2.2.2 and paragraph 7.1
	6	2	Closed cell foam tape, strip 38 wide x 3 thick x (“B”-76) long, adhesive one side	See paragraph 2.2.2 and paragraph 7.1
	7	1	L40 x 40 x 6 x “A” long	Carbon steel
	8	1	L40 x 40 x 6 x (“A”-80) long	Carbon steel
	9	2	L40 x 40 x 6 x (“B”+”C”-40) long	Carbon steel
	10	“E”	12 diameter round bar	Carbon steel

 

Elevation

D032 (continued)

Cross Section X-X

                                                        

Handle Detail

Detail “Z”

Cross Section  Y-Y

 

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Handles if required to be located on panel centerlines.
3. Burnish corners of angle frame and roof panels.

 

Detail Number

D032-M001

 

 

 

D033

 

Welded Access Panel

 

	Item Number	Quantity	Description	Material
	1	1	Plate (“A”-20) x (“B”-20) x 3 thick	Carbon steel
	2	1	L40 x 40 x 6 x (“A”) long	Carbon steel
	3	1	L40 x 40 x 6 x (“A-80”) long	Carbon steel
	4	2	L40 x 40 x 6 x (“B-40”) long	Carbon steel
	5	1	12 diameter round bar	Carbon steel

 

Elevation

D033 (continued)

Cross Section X-X

                                                        

Detail “Y”

Handle Detail

 

 

General Notes:

 

1.   General tolerance ± 2 mm.
2. Required in unbraced bays of stressed panel boxes only.
3. Handles if required to be located on panel centerlines.

 

Detail Number

D033-M001

 

 

                                                                          D034

 

PIR Insulated (Type P1, P4) Line Penetration with Casing Seal

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A” and wall thickness according to Section 8. M001-M016; Length “L” according to Section 8. M017-M047; Length “L” 348 mm	Carbon steel A36
	2	1	Casing seal with stainless steel bands and clamps	See paragraph 2.2.2
	3	1	6 mm thick plate x “D” square	Stainless steel
	4	1	Blanket material with two stainless steel retaining straps	See paragraph 2.2.2

 

Cross Section without Perlite Baffle (M001 to M016)

 

 

Cross Section with Perlite Baffle (M017 to M031)

 

 

 

Cross Section with Perlite Baffle and Slam Plate (M032 to M047)

 

 

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Tp = thickness of panel.
3. Hole “B” tolerance +1.0 mm/-0 mm.
4. Hole “C” tolerance +1.0 mm/-0 mm.
5. Marks M041 to M056 are supplied with a slam plate for use on LOX boil boxes.

 

 

 

 

See following page for table.

 

 

D034 (continued)

 

 

Mark M001-M016 are for use on rockwool-insulated cold boxes.

Mark M021-M056 are for use on perlite-insulated cold boxes.

Insulation thicknesses that are shown thus:  94 * have been increased locally to ensure that there are no excessive gaps between the insulation and the casing seal.

	Mark Number	Nominal Pipe Size		Nominal Casing Seal Size		Sleeve Diameter A		B	C	D	Ins radial thick.	Detail Number
		DN	NPS	DN	NPS	DN	NPS				(ref)
	M001	15	1/2	200×250	8×10	250	10	276			94 *	D034-M001
	M002	20	3/4	200×250	8×10	250	10	276			89	D034-M002
	M003	25	1	200×250	8×10	250	10	276			89	D034-M003
	M004	40	1 1/2	250×300	10×12	300	12	327			107 *	D034-M004
	M005	50	2	250×300	10×12	300	12	327			102	D034-M005
	M006	80	3	300×350	12×14	350	14	358			114	D034-M006
	M007	100	4	350×400	14×16	400	16	460			114	D034-M007
	M008	150	6	500×600	20×24	600	24	613			165 *	D034-M008
	M009	200	8	550×600	22×24	600	24	613			165 *	D034-M009
	M010	250	10	600×650	24×26	650	26	663			163 *	D034-M010
	M011	300	12	650×700	26×28	700	28	714			163 *	D034-M011
	M012	350	14	700×750	28×30	750	30	765			172 *	D034-M012
	M013	400	16	750×900	30×36	900	36	917			173 *	D034-M013
	M014	450	18	800×900	32×36	900	36	917			173 *	D034-M014
	M015	500	20	900×1000	36×40	950	40	1019			198 *	D034-M015
	M016	600	24	1000×1050	40×42	1050	42	1072			198 *	D034-M016
	M021	15	1/2	200×250	8×10	250	10	276			94 *	D034-M021
	M022	20	3/4	200×250	8×10	250	10	276			89	D034-M022
	M023	25	1	200×250	8×10	250	10	276			89	D034-M023
	M024	40	1 1/2	250×300	10×12	300	12	327			107 *	D034-M024
	M025	50	2	250×300	10×12	300	12	327			102	D034-M025
	M026	80	3	300×350	12×14	350	14	358			114	D034-M026
	M027	100	4	350×400	14×16	400	16	460			114	D034-M027
	M028	150	6	500×600	20×24	600	24	613			165 *	D034-M028
	M029	200	8	550×600	22×24	600	24	613			165 *	D034-M029
	M030	250	10	600×650	24×26	650	26	663			163 *	D034-M030
	M031	300	12	650×700	26×28	700	28	714			163 *	D034-M031
	M032	350	14	700×750	28×30	750	30	765			172 *	D034-M032
	M033	400	16	750×900	30×36	900	36	917			173 *	D034-M033
	M034	450	18	800×900	32×36	900	36	917			173 *	D034-M034
	M035	500	20	900×1000	36×40	950	40	1019			198 *	D034-M035
	M036	600	24	1000×1050	40×42	1050	42	1072			198 *	D034-M036
	M041	15	1/2	200×250	8×10	250	10	276	25	325	94 *	D034-M041
	M042	20	3/4	200×250	8×10	250	10	276	30	325	89	D034-M042
	M043	25	1	200×250	8×10	250	10	276	37	325	89	D034-M043
	M044	40	1.5	250×300	10×12	300	12	327	52	375	107 *	D034-M044
	M045	50	2	250×300	10×12	300	12	327	64	375	102	D034-M045
	M046	80	3	300×350	12×14	350	14	358	92	425	114	D034-M046
	M047	100	4	350×400	14×16	400	16	460	118	475	114	D034-M047
	M048	150	6	500×600	20×24	600	24	613	172	575	165 *	D034-M048
	M049	200	8	550×600	22×24	600	24	613	222	675	165 *	D034-M049
	M050	250	10	600×650	24×26	650	26	663	276	725	163 *	D034-M050
	M051	300	12	650×700	26×28	700	28	714	327	775	163 *	D034-M051
	M052	350	14	700×750	28×30	750	30	765	359	775	172 *	D034-M052
	M053	400	16	750×900	30×36	900	36	917	410	825	173 *	D034-M053
	M054	450	18	800×900	32×36	900	36	917	461	875	173 *	D034-M054
	M055	500	20	900×1000	36×40	950	40	1019	511	1025	198 *	D034-M055
	M056	600	24	1000×1050	40×42	1050	42	1072	613	1075	198 *	D034-M056

 

 

 

                                                                          D035

 

Cellular Glass Insulated (Type C1, C4, D2) Line Penetration with Casing Seal

 

Item Number	Quantity	Description	Material
1	1	Sleeve, nominal diameter “A” and wall thickness according to Section 8. M001-M016; Length “L” according to Section 8. M017-M047; Length “L” 348 mm	Carbon steel A36
2	1	Casing seal with stainless steel bands and clamps	See paragraph 2.2.2
3	1	6 mm thick plate x “D” square	Stainless steel
4	1	Blanket material with two stainless steel retaining straps	See paragraph 2.2.2

Cross section without Perlite Baffle

 

Cross Section with Perlite Baffle

 

 

 

Cross Section with Perlite Baffle and Slam Plate

 

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Tp = thickness of panel.
3. Hole “B” tolerance +1.0 mm/-0 mm.
4. Hole “C” tolerance +1.0 mm/-0 mm.
5. Marks M041 to M056are supplied with a slam plate for use on LOX boil boxes.

 

 

 

 

See following pages for tables.

 

 

D035 (continued)

 

 

Mark M001-M016 are for use on rockwool-insulated cold boxes.

Mark M021-M056 are for use on perlite-insulated cold boxes.

Insulation thicknesses that are shown thus:  122 * have been increased locally to ensure that there are no excessive gaps between the insulation and the casing seal.

 

	Mark Number	Nominal Pipe Size		Nominal Casing Seal Size		A		B	C	D	Ins radial thick.	Detail
		DN	NPS	DN	NPS	DN	NPS				(ref)	Number
	M001	15	1/2	250×300	10×12	300	12	327			121 *	D035-M001
	M002	20	3/4	250×300	10×12	300	12	327			118 *	D035-M002
	M003	25	1	250×300	10×12	300	12	327			115 *	D035-M003
	M004	40	1 1/2	300×350	12×14	350	14	358			133 *	D035-M004
	M005	50	2	350×400	14×16	400	16	409			143 *	D035-M005
	M006	80	3	350×400	14×16	400	16	409			127	D035-M006
	M007	100	4	450×500	18×20	500	20	511			167 *	D035-M007
	M008	150	6	550×600	22×24	600	24	613			190 *	D035-M008
	M009	200	8	600×750	24×30	750	30	765			190 *	D035-M009
	M010	250	10	650×750	26×30	750	30	765			188 *	D035-M010
	M011	300	12	700×750	28×30	750	30	765			188 *	D035-M011
	M012	350	14	750×900	30×36	900	36	917			198 *	D035-M012
	M013	400	16	800×900	32×36	900	36	917			198 *	D035-M013
	M014	450	18	900×1050	36×42	1050	42	1019			222 *	D035-M014
	M015	500	20	950×1050	38×42	1050	42	1019			223 *	D035-M015
	M016	600	24	1050×1200	42×48	1200	48	1222			223 *	D035-M016
	M021	15	1/2	250×300	10×12	300	12	327			121 *	D035-M021
	M022	20	3/4	250×300	10×12	300	12	327			118 *	D035-M022
	M023	25	1	250×300	10×12	300	12	327			115 *	D035-M023
	M024	40	1 1/2	300×350	12×14	350	14	358			133 *	D035-M024
	M025	50	2	350×400	14×16	400	16	409			143 *	D035-M025
	M026	80	3	350×400	14×16	400	16	409			127	D035-M026
	M027	100	4	450×500	18×20	500	20	511			167 *	D035-M027
	M028	150	6	550×600	22×24	600	24	613			190 *	D035-M028
	M029	200	8	600×750	24×30	750	30	765			190 *	D035-M029
	M030	250	10	650×750	26×30	750	30	765			188 *	D035-M030
	M031	300	12	700×750	28×30	750	30	765			188 *	D035-M031
	M032	350	14	750×900	30×36	900	36	917			198 *	D035-M032
	M033	400	16	800×900	32×36	900	36	917			198 *	D035-M033
	M034	450	18	900×1050	36×42	1050	42	1019			223 *	D035-M034
	M035	500	20	950×1050	38×42	1050	42	1019			223 *	D035-M035
	M036	600		1050×1200	42×48	1200	48	1222			223 *	D035-M036
	M041	15	1/2	250×300	10×12	300	12	327	25	375	121 *	D035-M041
	M042	20	3/4	250×300	10×12	300	12	327	30	375	118 *	D035-M042
	M043	25	1	250×300	10×12	300	12	327	37	410	115 *	D035-M043
	M044	40	1 1/2	300×350	12×14	350	14	358	52	460	133 *	D035-M044
	M045	50	2	350×400	14×16	400	16	409	64	460	143 *	D035-M045
	M046	80	3	350×400	14×16	400	16	409	92	510	127	D035-M046
	M047	100	4	450×500	18×20	500	20	511	118	560	167 *	D035-M047
	M048	150	6	550×600	22×24	600	24	613	172	660	190 *	D035-M048
	M049	200	8	600×750	24×30	750	30	765	222	765	190 *	D035-M049
	M050	250	10	650×750	26×30	750	30	765	276	815	188 *	D035-M050
	M051	300	12	700×750	28×30	750	30	765	327	865	188 *	D035-M051
	M052	350	14	750×900	30×36	900	36	917	359	920	198 *	D035-M052
	M053	400	16	800×900	32×36	900	36	917	410	965	198 *	D035-M053
	M054	450	18	900×1050	36×42	1050	42	1019	461	1070	223 *	D035-M054
	M055	500	20	950×1050	38×42	1050	42	1019	511	1120	223 *	D035-M055
	M056	600	24	1050×1200	42×48	1200	48	1222	613	1270	223 *	D035-M056

 

 

 

                                                                          D036

 

FEX Automatic Booted Valves Perpendicular to Box Face

 

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A”, wall thickness and length “L” according to Section 8.	Carbon steel A36
	2	1	Casing seal with stainless steel bands and clamps	See paragraph 2.2.2
	3	1	6 mm thick plate x “D” square	Stainless steel
	4	1	Blanket material with 2 stainless steel retaining straps	See paragraph 2.2.2

 

 

Note:  This detail is for use ONLY on ASU plants.

Mark numbers 005 to 008 are supplied with a perlite baffle; see following page for details.

 

	Mark Number	Nominal Valve Size		Nominal Casing Seal Size		A		B	C	E	Detail Number
		DN	NPS	DN	NPS	DN	NPS
	M001	15-50	1/2-2	200×300	8 x 12	300	12	327	375	441	D036-M001
	M002	80	3	250×350	10 x 14	350	14	358	375	441	D036-M002
	M003	100	4	300×400	12 x 16	400	16	409	375	441	D036-M003
	M004	150	6	300×400	12 x 16	400	16	409	485	551	D036-M004
	M005	15-50	1/2-2	200×300	8 x 12	300	12	327	375	441	D036-M005
	M006	80	3	200×350	10 x 14	350	14	358	375	441	D036-M006
	M007	100	4	300×400	12 x 16	400	16	409	375	441	D036-M007
	M008	150	6	300×400	12 x 16	400	16	409	485	551	D036-M008

 

 

D036 (continued)

 

 

 

 

Baffle Plate Detail

 

 

 

 

	Mark Number	Nominal Valve Size		Baffle D Square	Baffle F dia	Detail Number
		DN	NPS		hole
	M005	15–50	1/2–2	380	See	D036-M005
	M006	80	3	410	Note	D036-M006
	M007	100	4	460	4	D036-M007
	M008	150	6	460	Below	D036-M008

 

 

General Notes:

1. General tolerance ± 2 mm.
2. Tp = thickness of panel.
3. Hole “B” tolerance +1.0 mm/-0 mm.
4. Hole “F” to be as follows:

M005    DN15 – 57 mm

DN20 – 57 mm

DN25 – 57 mm

DN40 – 93 mm

DN50 – 93 mm

M006 – Class 150/300 143 mm – Class 600 136 mm

M007 – Class 150/300 171 mm – Class 600 169 mm

M008 – 197 mm

 

 

                                                                          D037

 

FEX Booted Valves at 25 Degrees to Box Face

 

	Item No.	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A”, Std Wt. wall thickness and length “M”.	Carbon steel A36
	2	1	Casing seal with stainless steel bands and clamps	See para. 2.2.2
	3	1	6 mm thick plate x “G” square	Stainless steel
	4	1	Blanket material with two stainless steel retaining straps	See para 2.2.2

 

Note:  This detail is ONLY for use on ASU plants. It is for valves to 4WPS-VALV01 and 4WPI-VALV04.

Mark numbers 005 to 008 are supplied with a perlite baffle. See following page for details of perlite baffle.

 

	Mark Number		M001	M002	M003	M004	M005	M006	M007	M008
	Nominal Valve	DN	25 – 50	80	100	150	25 – 50	80	100	150
	Size	NPS	1 – 2	3	4	6	1 – 2	3	4	6
	Nominal Casing	DN	200 x 300	250 x 350	300 x 400	300 x 400	200 x 300	250 x 350	300 x 400	300 x 400
	Seal Size	NPS	8 x 12	10 x 14	12 x 16	12 x 16	8 x 12	10 x 14	12 x 16	12 x 16
	“A”	DN	300	350	400	400	300	350	400	400
		NPS	12	14	16	16	12	14	16	16
	“B”		190	210	240	240	190	210	240	240
	“C”		400	400	400	500	400	400	400	500
	“D”		73	81	92	92	73	81	92	92
	“E”		441	441	441	551	441	441	441	551
	“F”		220	274	324	324	220	274	324	324
	“J”		212	228	253	253	212	228	253	253
	“K”		172	190	218	218	172	190	218	218
	“L”		50	59	71	71	50	59	71	71
	“M”		75	85	95	95	75	85	95	95
	“N”		162	177	199	199	162	177	199	199
	“P”		400	430	480	480	400	430	480	480
	“R”		327	358	409	409	327	358	409	409
	Detail Number		D037-M001	D037-M002	D037-M003	D037-M004	D037-M005	D037-M006	D037-M007	D037-M008

 

 

D037 (continued)

 

Baffle Plate Details

 

	Mark Number	Nominal Valve Size		Baffle G Square	Baffle H dia	Detail Number
		DN	NPS		hole
	M005	25–50	1–2	375	See	D037-M005
	M006	80	3	410	Note	D037-M006
	M007	100	4	460	4	D037-M007
	M008	150	6	460	Below	D037-M008

 

General Notes:

1. General tolerance ± 2 mm.
2. Tp = thickness of panel.
3. Hole “H” to be as follows:
4. M005 to M008, hole to be cut to suit valve stem extension allowing 1.5 mm clearance.

 

 

                                                                          D038

 

SXV Manual Booted Valve Perpendicular to Box Face

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A,” wall thickness according to Section 8. M001 – M004 length “L” according to Section 8. M005 – M008 length “L” to be 141 mm. M009 – M012 length “L” according to Section 8. M013 – M016 length “L” to be 141 mm.	Carbon steel A36
	2	1	Casing seal with stainless steel bands and clamps	See paragraph 2.2.2
	3	1	6 mm thick plate x ‘D’ square	Stainless steel
	4	1	Blanket material with two stainless steel retaining straps	See paragraph 2.2.2

Mark numbers 001 to 004 and 009 to 012 are for valves to 4WPI-VALV04 mounted on their own.

Mark numbers 005 to 008 and 013 to 016 are for valves to 4WPI-VALV04 mounted in series with automatic globe pattern valves fitted with a booted penetration.

Mark numbers 009 to 016 are supplied with a perlite baffle. See following page for details of perlite baffle.

 

 

	Mark Number	Nominal Valve Size		Nominal Casing Seal Size		A		B	C	E	F	G	Detail Number
		DN	NPS	DN	NPS	DN	NPS
	M001	15-40	1/2-1 1/2	100×200	4 x 8	200	8	222	441	508	114	37	D038-M001
	M002	50-100	2-4	200×300	8 x 12	300	12	327	441	508	219	37	D038-M002
	M003	150	6	200×300	8 x 12	300	12	327	551	618	219	37	D038-M003
	M004	200	8	200×300	8 x 12	300	12	327	689	756	219	37	D038-M004
	M005	15-40	1/2-1 1/2	100×200	4 x 8	200	8	222	375	508	114	103	D038-M005
	M006	50-100	2-4	200×300	8 x 12	300	12	327	375	508	219	103	D038-M006
	M007	150	6	200×300	8 x 12	300	12	327	485	618	219	103	D038-M007
	M008	200	8	200×300	8 x 12	300	12	327	625	756	219	103	D038-M008

 

Table continued on next page

 

 

D038 (continued)

 

	Mark Number	Nominal Valve Size		Nominal Casing Seal Size		A		B		C		E		F		G	Detail Number
		DN	NPS	DN	NPS	DN	NPS
	M009	15-40	1/2-1 1/2	100×200	4 x 8	200	8		222		441		508		114	37	D038-M009
	M010	50-100	2-4	200×300	8 x 12	300	12		327		441		508		219	37	D038-M010
	M011	150	6	200×300	8 x 12	300	12		327		551		618		219	37	D038-M011
	M012	200	8	200×300	8 x 12	300	12		327		689		756		219	37	D038-M012
	M013	15-40	1/2-1 1/2	100×200	4 x 8	200	8		222		375		508		114	103	D038-M013
	M014	50-100	2-4	200×300	8 x 12	300	12		327		375		508		219	103	D038-M014
	M015	150	6	200×300	8 x 12	300	12		327		485		618		219	103	D038-M015
	M016	200	8	200×300	8 x 12	300	12		327		625		756		219	103	D038-M016

 

 

Baffle Plate Details

 

 

 

	Mark Number	Nominal Valve Size		Baffle		Detail Number
		DN	NPS	“D”	“F”
	M009	15-40	1/2-1 1/2	275	See	D038-M009
	M010	50-100	2-4	380	Note	D038-M010
	M011	150	6	380	4	D038-M011
	M012	200	8	380	Below	D038-M012
	M013	15-40	1/2-1 1/2	275	See	D038-M013
	M014	50-100	2-4	380	Note	D038-M014
	M015	150	6	380	4	D038-M015
	M016	200	8	380	Below	D038-M016

 

General Notes:

1. General tolerance ± 2 mm.
2. Tp = thickness of panel.
3. Hole “B” tolerance +1.0 mm/-0 mm.
4. Hole “F” to be as follows:

M009 to M016, hole to be cut to suit valve stem extension allowing 1.5 mm clearance.

 

 

D039

 

SXV Manual Booted Valves at 25 Degrees to Box Face

 

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A,” wall thickness and length “L” according to Section 8.	Carbon steel A36
	2	1	Casing seal with stainless steel bands and clamps	See paragraph 2.2.2
	3	1	6 mm thick plate x “G” square	Stainless steel
	4	1	Blanket material with 2 stainless steel retaining straps	See paragraph 2.2.2

 

This penetration detail is for valves to 4WPI-VALV04 mounted on their own or in series with automatic valves to 4WPS-VALV01.

Mark numbers 005 to 008 are supplied with a perlite baffle. See following page for details of perlite baffle.

 

	Mark Number	Nominal Valve Size		Casing Seal Size		“A”		“C”	“D”	“E”	“F”	“J”
		DN	NPS	DN	NPS	DN	NPS
	M001	15-40	1/2-1 1/2	100 x 200	4 x 8	200	8	400	220	508	114	215
	M002	50-100	2-4	200 x 300	8 x 12	300	12	400	324	508	219	215
	M003	150	6	200 x 300	8 x 12	300	12	500	324	618	219	261
	M004	200	8	200 x 300	8 x 12	300	12	625	324	756	219	319
	M005	15-40	1/2-1 1/2	100 x 200	4 x 8	200	8	400	220	508	114	215
	M006	50-100	2-4	200 x 300	8 x 12	300	12	400	324	508	219	215
	M007	150	6	200 x 300	8 x 12	300	12	500	324	618	219	261
	M008	200	8	200 x 300	8 x 12	300	12	625	324	756	219	319

 

 

D039 (continued)

 

Baffle Plate Details

 

	Mark Number	Nominal Valve Size		Baffle G Square	Baffle H dia	Detail Number
		DN	NPS		hole
	M005	15-40	1/2-1 1/2	275	See	D039-M005
	M006	50-100	2-4	380	Note	D039-M006
	M007	150	6	380	4	D039-M007
	M008	200	8	380	Below	D039-M008

General Notes:

1. General tolerance ± 2 mm.
2. Tp = thickness of panel.
3. Hole “B” tolerance +1.0 mm/-0 mm.
4. Hole “F” to be as follows:

M005 to M008, hole to be cut to suit valve stem extension allowing 1.5 mm clearance.

 

 

 

D040

 

Penetration Plate for Instrument Line with Transition Joint

 

	Item Number	Quantity	Description	Material
	1	1	Plate “A” square X 3 thick	Stainless steel Type 304

 

                   Elevation                                                                    Cross Section

 

General Notes:

 

1. All burned edges to be properly cleaned back to parent material.
2. General tolerance ± 2 mm.
3. Hole “C” tolerance +1 mm/-0 mm.
4. Tp = Thickness of panel.
5. Weld by piping installation contractor.

 

	Mark	Nominal Pipe Size		A	B	C	Detail Number
	Number	DN	NPS
	M001	15	1/2	160	130	34	D040-M001

 

 

 

 

 

D041

 

Thermal Break Penetration for Sample Vaporizer

(Cellular Glass Insulation)

 

	Item Number	Quantity	Description	Material
	1	1	Sleeve, nominal diameter “A,” wall thickness according to Section 8 x 250 long	Stainless steel Type 304
	2	1	Plate, 6 thick X “C” diameter	Stainless steel Type 304

Cross Section

 

Mark M001 For Stainless Steel Pipes

 

 

General Notes:

 

1. General tolerance ± 2 mm.
2. Holes “B” & “D” tolerance +1.0 mm/-0 mm.
3. Tp = thickness of panel.
4. Weld by piping installation contractor.
5. Mark Number M001 is for use with stainless steel pipes. Mark number M002 is for use with Aluminum pipe.

 

	Mark	Nominal Pipe Size		A		B	C	D	Detail Number
	Number	DN	NPS	DN	NPS
	M001	8	1/4	200	8	222	240	17	D041-M001
	M002	15	1/2	200	8	222	240	34	D041-M002

 

 

 

D041 (continued)

 

 

Cross Section

 

Mark Number M002 For Aluminum Pipes