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EQUIPMENT CALIBRATION METHODS | PROCESS & CONTROL SYSTEMS

EQUIPMENT CALIBRATION METHODS | PROCESS & CONTROL SYSTEMS

Scope
This Guideline identifies the allowable methods of calibration for
meters and meter accessories.

Frequency
As listed

Procedure

Measurement
Equipment
Primary Method Secondary Method
Meters – Loading and
Unloading racks
Small volume prover
(SVP)
Pipe prover or tank
prover may be used
if SVP is not
available
Meters – dispensers
and refulelers
Small volume prover Master meter
Meters – pipelines Pipe prover
Meters – marine Pipe prover
Pressure transmitter/
indicator
Dead weight tester Hand held calibrator
and precision
pressure calibrator
Temperature
transmitter
Thermal calibrator for
RTD (decade box)
Temperature
Indicator
Comparison against
ASTM thermometer
Glass thermometer ASTM certified
thermometer
Hydrometer ASTM certified
thermometer

OPERATION RECORDS AND DOCUMENT RETENTION

Scope

This Guideline specifies the required record retention period for calibration and
verification of measurement equipment that shall be used.

Frequency As listed

Procedure

Measurement
Equipment
Minimum Record
Retention Period
Notes
Temperature and
pressure transmitters,
readouts
2 years Includes PET and glass
thermometers
Densitometers and
hydrometers
2 years
Provers (calibration) All records Meter provers include pipe
prover, small volume prover,
tank provers and master
meter.
Standard calibrations 2 years Include all Instrument
equipment certificates
Meter calibration
curves
All records Plant should have current
certificate as a hard copy
on-site and previous
certificates as an e-copy
Meter proving
records
2 years Through e-copy
Transfer records
documentation
2 years
Valve integrity
checks
2 years
Sampling and
sampler certification
records
All records Water Injection test must be
available on-site as a
hardcopy and previous
certificates as an e-copy.

EQUIPMENT CALIBRATION FREQUENCY

Scope
This Guideline identifies the frequency of calibrations and inspections
of measurement equipment that will be considered acceptable
performance. Measurement equipment or systems shall be certified
as to accuracy at time of purchase and calibrated anytime accuracy is
in doubt.

Frequency As listed
Procedure

Category Measurement
Equipment
Minimum Frequency
Calibration
Equipment
All 1 year

Note: All calibration equipment
(e.g., dead-Weigh tester, decade
box, volt-ohm-ammeter, etc.)
being handled by Saudi Aramco
(or outside contractors) are
calibrated / verified and certified
by a third party calibration
agency accredited by an
authoritative body like SASO or
NIST every year.

Laboratory
Equipment
All Annually
Instrument
Loops
Temperature
Loops

Pressure Loops Quarterly
Analyzer Loops Quarterly

Quarterly
Flow
Computers

 

 

Configuration parameter

Printers

Quarterly

Note: Verify meter curves, base
prover volumes, operating
configuration.

Quarterly Maintenance

Pressure and
Differential
Pressure

 

 

Strainer D.P. Switch

Fast Loop
Pump Pressure
Switch

Yearly Calibration

Yearly Calibration

Thermometer
and Pressure
Gauges

 

Pressure Gauges

Reference Thermometers

Certified Thermometers

Thermometers (Electronic)

Quarterly

Yearly

Monthly

Note: Temperature Devices used
for intermittent service shall be
verified against NIST-certified
reference before each use.
Examples include prover
calibrations. Temperature devices
used for continuous service shall
have monthly verifications.
Examples include meter proving

Sampling Systems

 

 

 

Sample probe

Water Injection Testing.

Sampler weigh scale

Performance

Note: Inspection as needed or
during Sampling system
maintenance.

Commissioning and Performance.

Note: Water injection test must be
completed when worse possible
process condition limits have
changed (new crude stream, lower
flow rates, etc.)

Quarterly

Meters

 

 

 

 

Maintenance

Proving

Turbine Meters
Note: According to Performance
PD Meters
Note: According to Performance
Master Meter: Yearly

Batch Marine or Marine Cargo: Batch

Single Hydrocarbon Pipeline : Monthly

Marine Vessel Fueling :Yearly

Truck Loading/ Unloading : Every 4 months

Aircraft refueling, defueling and dispensing : Every 4 months

Provers

 

Pipe Prover (Water Draw)

Pipe Prover (Master Meter)

Pipe Prover Switches

Pipe Prover Spheres

Pipe Prover Cleaning

Small Volume Prover (Water Draw)

Tank Prover (Water Draw)

Master Meter

Every 5 years

Every 3 years

Note: According to Performance.

Every 3 years.

Every 3 years

Yearly

 

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