1. SCOPE…………………2. REFERENCES
3. MATERIALS
1. Scope
This specification is for adhesive and sealer materials for use with equipment insulation.
2. References
Reference is made in this specification to the following documents. The latest issues, amendments, and
supplements to these documents shall apply unless otherwise indicated.
SABIC Engineering Standards (SES)
N01-F10 Corrosion Protection of Insulated Materials
S22-G01 Management and Control of Non-Asbestos Respirable Fibres (NARFs)
American Society for Testing and Materials (ASTM)
E 84 Standard Test Method for Surface Burning Characteristics of Building Materials
- Materials
| CODE | |||
| 802.1 | 803.1 | 803.2 | |
| Material Designation | Lagging adhesive/inhibitor | High-temperature insulation adhesive/inhibitor | Fibrous adhesive |
| Recommended | As an adhesive +426 °C (+800 °F) max
As an inhibitor +815 °C (+1,500 °F) max |
As an adhesive +426 °C (+800 °F) max
As an inhibitor +815 °C (+1,500 °F) max |
+10 °C to +426 °C |
| Temperature Range | (+50 °F to +800 °F) | ||
| Purpose | To bond thermal insulation to itself or to substrates in high-temperature service. Inhibits chloride stress-corrosion cracking of austenitic stainless steel. |
To bond thermal insulation to itself or to substrates in
high-temperature service. Inhibits chloride stress-corrosion cracking of austenitic stainless steel. |
Bonds thermal insulation to itself or to substrates in high-temperature service |
| Material Description | A solution of sodium silicate in water of brushable consistency | An adhesive consisting of a sodium silicate vehicle, Code 802.1 and silica flour thickener (ground, crystalline silica sand, through No.
325 mesh). 2 parts vehicle to 1 part thickener by volume for roller or brush application consistency. |
An adhesive with a thick consistency consisting principally of a sodium silicate vehicle, fillers, and synthetic fibers |
| Maximum Leachable Chlorides, See SES N01-F10 | Below 25 ppm | Below 25 ppm | Below 100 ppm |
| Moisture Resistance or Water Vapor Permeability |
Soluble in water | Soluble in water | Soluble in water |
| Flame-Spread/Smoke
Density Rating, See ASTM E 84 |
25/50 or less | 25/50 or less | 25/50 or less |
| Notes | Personal protective equipment shall be worn when handling this material. Do not use on glass fiber insulation, glass cloth, or on aluminum. If insulation system is allowed to become damp, this material will effervesce and damage aluminum and water emulsion finishes. See
SES N01-F10 for metal substrate protection required. |
Personal protective equipment shall be worn when mixing or handling this material. Remove all organic coatings from surfaces to which this adhesive is to be applied. If insulation system is allowed to become damp, this material will effervesce and damage aluminum and water emulsion finishes. See SES N01-F10 for metal substrate protection required. |
Remove all organic coatings from surfaces to which fibrous adhesive is to be applied. If
insulation system is allowed to become damp, this material will effervesce and damage aluminum and water emulsion finishes. Avoid skin contact when handling this material. Use trowel grade to adhere woven cloths to calcium silicate insulation. Use trowel or brush grade to adhere calcium silicate to itself. Use trowel grade only to adhere perlite silicate to itself. See SES N01-F10 for metal substrate protection required. Not recommended for use on fiberglass cloth, fiberglass insulation, or |
|
CODE |
|||
| 803.4(1) | 807 | 810 | |
| Material Designation | High-temperature woven cloth adhesive | Nonsetting sealer | Water-resistant adhesive-rubber base |
| Recommended Temperature Range | +4 °C to +1260 °C
(+40 °F to +2300 °F) |
-60 °C to +149 °C
(-75 °F to +300 °F) |
-28 °C to +93 °C
(-20 °F to +200 °F) |
| Purpose | To bond woven cloth to calcium silicate insulation or to itself in high-temperature service. Primarily used for adhering cloth jacketing to calcium silicate insulation in the fabrication of rigid removable/reusable insulation covers. | For use as a joint sealer in cold and
dual-temperature insulation systems |
To bond glass fiber blanket insulation to steel in cold and warm temperature service |
| Material Description | An asbestos-free
adhesive with a thick consistency consisting of an alumina silica (Al2O3-SiO2) fiber, clays, colloidal silica, water, and a small amount of ethylene glycol |
A nonsetting sealing compound, consisting of an organic vehicle and organic fillers of troweling consistency.
Available in bulk caulking or packaged in caulking gun cartridges. |
Heavy paint consistency reclaimed rubber-based adhesive containing aliphatic hydrocarbon solvents. Application by brush or spray. Bonding time 1 to 10 minutes. Highly flammable wet, nonflammable dry. |
| Maximum Leachable Chlorides, See SES N01-F01 | Not available | Below 25 ppm | Below 75 ppm |
| Moisture Resistance or Water Vapor Permeability | Insoluble in water | – | Water resistant |
| Flame-Spread/Smoke Density Rating, See ASTM E 84 | 25/50 or less | Greater than 25/50. Do not use indoors without sprinkler protection or a fireproof finish. | 25/50 or less |
(1) NARF (Non-asbestos respirable fiber) see SES S22-G01.
| CODE | |||
| 803.4(1) | 807 | 810 | |
| Notes | Chemically inert and nontoxic. Can be dissolved by hydrofluoric acid, phosphoric acid, and concentrated alkalies. Recommended package size 3.78 L
(1 gal) max. See SES N01-F10 for metal substrate protection required. |
Material that has not been allowed to skin over sufficiently by exposure to air after installation and before
exposure to heat will flow vertically down surfaces over 65 C (150 F). Bleeding through asphalt coatings can be prevented by coating over the sealer with Code 734 prior to application of the asphalt. See SES N01-F10 for metal substrate protection required. |
Application limit 10 C (50 F) min. Recommended package size 3.78 L (1 gal) max. See SES N01-F10 for metal substrate protection required. |
| CODE | |||
| 819 | 819.1 | 826 | |
| Material Designation | Lap adhesive | Lap adhesive-transfer tape | Insulation adhesive |
| Recommended Temperature Range | -34 °C to +93 °C
(-30 °F to +200 °F) |
-34 °C to +82 °C
(-30 °F to +180 °F) |
-28 °C to +65 °C
(-20 °F to +150 °F) |
| Purpose | A lap adhesive for bonding Hypalon, Tedlar, or kraft aluminum laminate jackets and polyurethane insulation | An adhesive transfer tape for bonding paper, Tedlar, and Hypalon | To bond glass
fiberboard, polyurethane, polyisocyanurate, or polystyrene foam to itself, wood, metal, gypsum products, masonry, and concrete surfaces |
| Material Description | A brushable fast-track elastomer-base adhesive containing flammable solvents when wet | Adhesive transfer tape composed of release paper 100 m (0.004 in) thick and 50 m
(0.002 in) thick adhesive |
A suitable adhesive for troweling, high viscosity, fast drying, light cream color. Solids by weight
71% |
| Maximum Leachable Chlorides, See SES N01-F10 | Below 75 ppm | Not available | Not available |
| Dimensions | – | In roll tape form 13 and
19 mm (1/2 and 3/4 in) wide |
– |
| Flame-Spread/Smoke
Density Rating, See ASTM E 84 |
25/50 or less (dry) | Greater than 25/50. Do not use indoors without sprinkler protection or a fireproof finish. | Greater than 25/50. Do not use indoors without sprinkler protection or a fireproof finish. |
| Notes | Contains volatile, | High ultraviolet | Store where |
| flammable solvents that will attack polystyrene. For strongest bond, apply adhesive to both surfaces and join while tacky. Recommended package size 3.78 L
(1 gal) max. See SES N01-F10 for metal substrate protection required. |
resistance. For use with the ATG 751 gun-type adhesive transfer applicator model 278. See SES N01-F10 for metal substrate protection required. | temperatures do not exceed 32 C (90 F). Application by spot or ribbon method. Recommended package size 3.78 L (1 gal) max. See SES N01-F10 for metal substrate protection required. | |
| CODE | |
| 827 | |
| Material Designation | Anchor adhesive |
| Recommended Temperature
Range |
-40 °C to +149 °C (-40 °F to +300 °F) |
| Purpose | To bond metal or nylon spindle anchors to metal ducts, masonry, and glass |
| Material Description | A tan slow curing elastomer base. Heavy trowel consistency adhesive containing flammable solvents. |
| Flame-Spread/Smoke Density
Rating, See ASTM E 84 |
25/50 or less (dry) |
| Notes | A general purpose adhesive that bonds all insulating materials except polystyrene. At the time of application, air and metal must be above
4 °C (40 °F) and below 35 °C (95 °F). Has limited shelf life. See SES N01-F10 for metal substrate protection required. |