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Plastic Formworks for Concrete – Applications and Advantages in Construction

  1. Advantages of Plastic Formworks for Concrete Construction: Plastic formworks offer a variety of advantages when compared to other materials used for concrete formworks. Durability, cost and flexibility are among the primary benefits of using plastic formworks. The construction of formworks can take up a significant portion of the total cost of a structure, often 20-25%, making cost effectiveness an important factor in determining the success of the structure. With plastic formworks, this cost is significantly reduced, allowing for faster and more efficient construction. Additionally, plastic formworks provide better flexibility when it comes to manipulating the concrete and creating complex shapes and forms.
  2. Durability of Plastic Formworks: One of the major advantages of using plastic formworks for concrete construction is its durability. Plastic formworks are highly resistant to corrosion, wear, and tear, making them a more reliable option than other materials such as timber, steel, and aluminum. This increased durability allows for longer-lasting formworks that can be used for multiple projects without having to replace them. The cost savings associated with this durability are significant and can make plastic formworks a more cost-effective option in the long run.
  3. Cost Effectiveness of Plastic Formworks: When it comes to cost effectiveness, plastic formworks are the clear winner. Not only are plastic formworks significantly cheaper than other materials, but they also last longer, allowing for more projects to be completed with the same formworks. Additionally, plastic formworks require less maintenance, which can further reduce costs. The overall cost savings associated with plastic formworks make them a great option for concrete construction.
  4. Flexibility of Plastic Formworks: Another advantage of using plastic formworks for concrete construction is their flexibility. Plastic formworks are much easier to manipulate, allowing for the creation of complex shapes and forms. This increased flexibility provides more design options and can be used to create aesthetically pleasing structures. Additionally, plastic formworks can be used to create walls, columns, and other structures, further expanding their range of applications.

Objectives of Plastic Formworks in Concrete Construction

Safety in Plastic Formworks for Concrete Construction: The foremost principle in formwork design and construction is safety. Adequate strength in the formwork is paramount to ensure the safety of workers and the public.

Quality Assurance of Plastic Formworks in Concrete Construction: The second principle that must be considered is quality. Accuracy in the shape of the concrete and the final finished surface of the element must be achieved in order to ensure the highest quality of the concrete element.

Economical Benefits of Plastic Formworks in Concrete Construction: The third principle is economy. The structural frame is the most critical factor during construction, and therefore must be kept in mind to ensure cost-effectiveness of the formwork.

Advantages of Plastic Formworks in Concrete Construction

Plastic formworks are an efficient and cost-effective solution for concrete construction. They provide a range of benefits that make them an ideal choice for any construction project.

Cost-Effective: Plastic formworks are cost-effective due to their lightweight design and easy to assemble and dismantle construction. This makes them a great choice for any construction project as they provide savings in labor and material costs.

Labor-Friendly: Plastic formworks are labor-friendly as they require less effort to assemble and dismantle than traditional wooden formworks. This makes them ideal for construction projects where labor costs are an issue.

Eco-Friendly: Plastic formworks are eco-friendly because they are made from recycled materials, reducing the environmental impact of construction projects.

Low Maintenance: Plastic formworks require minimal maintenance, making them a great choice for any project. The lightweight design and easy to assemble and dismantle construction make them a great choice for any project.

Versatile: Plastic formworks are highly versatile, allowing them to be used in a variety of construction projects. They are suitable for use in residential, commercial, and industrial buildings.

What is Plastic Formwork System?

Plastic formwork system is a formwork manufactured from specific grade plastic that prevents adhesion of placed materials and chemical reactions between poured materials and the plastic form. The perfect fitting of the system’s parts prevents water or freshly placed concrete leakages from different parts of the form. Moreover, the auto leveling of plugging system eliminates the need for nailing and oiling plates prior to concreting, reducing the installation and dismantling time by up to 30%. Additionally, the plastic forms can be easily cleaned with water and if broken, they can be sealed with a low voltage hot air gun.

Advantages of Plastic Formwork System

Plastic formwork system is a labor-friendly system due to its easy fit and plugging and light weight, compared to other types of formwork systems. Furthermore, it is cost-effective, environmentally friendly, and has a high reusability index, making it a suitable option for construction projects. Additionally, it reduces the handling time and eliminates the need for nailing and oiling plates prior to concreting, saving up to 30% of installation and dismantling time.

Comparison Between Plastic, Traditional, and Steel Formworks

Table-1 provides a comparison between plastic forms and other form types. Plastic formwork is more cost-effective and environmentally friendly than traditional forms such as wood and aluminum, which require costly deforestation and have high costs respectively. On the other hand, plastic formwork can be recycled and reused multiple times, making it a more suitable option for construction projects. Additionally, steel formworks are heavier and more difficult to handle than plastic forms, making them less suitable for construction projects.

Items Plastic formwork Traditional formwork Steel formwork
Recycled 40% No 10%
Water resistant Yes No No
Deformation condition No Yes Yes
Stripping process Easy Moderate Difficult
Size Any size can supply Restricted Restricted
Corrosion resistant Excellent Bad Bad
Availability time More than 100 times 8 times 100 times

Different Types of Commercially Available Plastic Formworks

Siscon Plastic Formwork System:

The Siscon Plastic Formwork System is a precise and efficient way to construct various structural elements such as walls, columns, and slabs.

Plastic Formworks for Walls: Benefits and Applications:

The use of plastic formworks for walls offers a range of benefits, including increased precision in construction. It can be used to build boundary walls, retaining walls, shear walls, rainwater drains, flood or storm drain walls, irrigation canals, and concrete banking.

Fig.2: Wall Plastic Formwork Applications at Different Location of the Structure
Wall Plastic Formwork Applications at Different Location of the Structure
Fig.3: Plastic Formworks used for Wall Construction
Plastic Formworks used for Wall Construction

Plastic Formworks for Floors

Plastic formworks are a great option for quickly and easily creating a solid flooring surface. Plastic formworks are lightweight, durable and easy to assemble, making them a great choice for creating a strong and secure flooring surface. They come in a variety of shapes and sizes, making it easy to create a custom flooring solution. They are also easy to clean and maintain, making them a great choice for any home or commercial building.

Fig.4: Plastic Formwork for Concrete Floor Concrete
Fig.4: Plastic Formwork for Concrete Floor Concrete
Fig.5: Plastic Formwork for Slab Construction
Fig.5: Plastic Formwork for Slab Construction

Plastic Formworks for Column

Plastic formworks can also be used to create strong and secure columns. Plastic formworks are lightweight, durable and easy to assemble, making them a great choice for creating a strong and secure column. They come in a variety of shapes and sizes, making it easy to create a custom column solution. They are also easy to clean and maintain, making them a great choice for any home or commercial building.

Fig.6: Installation of Plastic Formwork for Column
Fig.6: Installation of Plastic Formwork for Column

Nova Plastic Formwork System

The plastic formwork system is designed to be used as a temporary formwork structure. The formwork is easy to assemble and disassemble, which makes it ideal for construction projects that require frequent changes. It can be used in most construction applications, including residential and commercial projects. The formwork is also highly resistant to chemicals, UV rays, and other environmental factors. The formwork is also lightweight and flexible, making it easy to transport and install. It is also cost effective, as it can be reused many times over.

Fig.7: Application of Nova Plastic Forms
Fig.7: Application of Nova Plastic Forms
Fig.8: Application of Nova Plastic Form in the Construction of Column
Fig.8: Application of Nova Plastic Form in the Construction of Column
Fig.9: Use of Nova Plastic Form in Construction of Concrete Walls
Fig.9: Use of Nova Plastic Form in Construction of Concrete Walls

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