TEST AND INSPECTION PER: 01-SAMSS-048,API Spec 5LD
PIPE: Seamless or welded clad and lined pipe | INSPECTION & TESTING
| Pre-Fabrication/Production Requirements | Specification Details / Notes: |
| Material Test Report for Carbon Steel Backing Pipe for lined pipe and weld overlayed pipe | Per 01-SAMSS-048 Para 1 (note 3) |
| Pre Inspection Meeting | Verify Company approval of manufacturer’s Inspection and Test Plan |
| Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) | Per API 5LD and 01-SAMSS-48 Annex C. Required company approval. |
| Raw Material Verification | Per 01-SAMSS-48, P.O. requirement and MTC’s |
| Welder Qualification Records | ASME Sec IX |
| NDT Personnel and Procedure | Per 01-SAMSS-48 Para 11. |
| Manufacturing Procedure Specification | Per API 5LD and 01-SAMSS-048 Annex B. Required company approval. |
| In process inspection & test requirement | Specification Details / Notes: |
| Manufacturing Procedure Qualification Test | Per API 5LD Annex-D |
| Chemical and Mechanical Tests: | |
| a) Chemical Composition (Backing Steel and CRA) | Per API 5LD Para 6.3, 01-SAMSS-048 Para 6. (See Note 4) |
| b)Tensile Tests, Impact test, Drop weight tear test, Flattening test, Guided bend test. | Per API 5LD Para 7, API 5L table 18 and 01 SAMSS 048 Para
7. (See Note 4) |
| c) Hardness test and Metallographic Examination | Per API 5LD Para 7, API 5L table 18. (See Note 4) and 01-SAMSS-048 Para 7 |
| d) Corrosion Test | Per API 5LD Para 8 and 01-SAMSS-048 para 8 and API 5LC Para 8 (See Note 4) |
| e) Cladding bond strength test/Liner tightness test | Per Para 8.3 of API 5LD and 01-SAMSS-048 . (See Note 4) |
| f) Residual magnetism | Per Para 8.4 of API 5LD and 01-SAMSS-048. (See Note 4) |
| g) Ferrite/Austenite Ratio for DSS | Per Para 8.1 of API 5LD and APL 5LC |
| Heat Treatment | Per Para 5.4 of API 5LD and 01-SAMSS-048 |
| Repair of Defects | Per Para 12 of API 5LD and 01-SAMSS-048. |
| Hydrostatic Testing | Per Para 9 of API 5LD and 01-SAMSS-048 |
| Non Destructive Testing | Per Para 11 of API 5LD and 01-SAMSS-048 (See Note 4) |
| Surface Treatment | Per API 5LD Para 12.4 |
| Positive Material Identification | Per Para 11.6 of 01-SAMSS-048 |
| Final inspection & test requirements | Specification Details / Notes: |
| Workmanship and Visual Inspection | Per Para 12 of API 5LD and 01-SAMSS-048 |
| Dimensions, Weights, Lengths, Weld Seam and pipe ends | Per Para 10 of API 5LD and 01-SAMSS-048 |
| Marking, Handling, Packing and Transportation | Per Para 13 of API 5LD and para 13 and 15 of 01-SAMSS-048 |
| Mill Test Certificate / Documentation | Per Para 14 of API 5LD and 01-SAMSS-048 |
Notes
- May only be waived by the responsible Saudi Aramco, ASC, or AOC Inspection
- See form IR000003 for instructions on using this
- In process inspection required at pipe manufacturing facility for carbon steel pipe intended for mechanically lined pipe and weld overlayed pipe unless carbon steel pipes are supplied by Saudi Aramco. Carbon steel backing pipes must be from Saudi Aramco approved
- Extent of witnessing shall be decided during the pre inspection
