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TANK PROVER TROUBLESHOOTING FOR OPERATIONS

Scope
This guideline identifies the methods to be used for troubleshooting proving operations using tank provers.

TANK PROVER TROUBLESHOOTING FOR OPERATIONS

Frequency As indicated below
Procedure

Problem Location & Probable Cause Test/Inspection Corrective Action
Poor Repeatability —– Prover —–
Inconsistent drain
down time.
Measure drain-down time Follow drain-down time
on calibration certificate.
Drain valve leaks. a) Fill prover to capacity.

b) Read upper scale and letstand 15 minutes.

c) Then read scale again to
see if any leakage has
occurred.

Repair valve w/o
removing. Replace valve
and recalibrate.
Unstable power. Try rocking by applying amodest force. Level prover and make
secure.
Unsatisfactory fill
condition
Fill pipe must always drain
completely or always retain
the same amount of fluid
before and after each run.
Secure fill pipe position.
Provide vent in fill pipe.
Unstable flow rate. Monitor flow rate. a) Secure flow rate
control valve.

b) Stabilize back
pressure.

Vaporization Lower flow rate. Changes fill procedure.
—– Meter —–    
Bearing wear. Dismantle and inspect. Repair or replace as
required.
Counter does not
repeat.
Remove counter and hold
input shaft firmly while
resetting, to see if it resets to
zero each time.
a) Repair or replace as
required.

b) Check gear backlash
in meter head.

Meter cavitation Apply excessive back
pressure for a brief time.
Adjust back-pressure
according to
requirements.

 

Meter calibrator. Isolate and test temperature
mechanism.
Repair or replace as
required.

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