TEST AND INSPECTION PER: 02-SAMSS-008 & 02-SAMSS-010, and Specifications As Noted Below.
INTEGRAL INSULATING JOINTS / SPOOLS and FLANGES: For Cathodically Protection; ASME B16.5 Service Pressure Ratings of Class 150 to 1500.
Pre-Fabrication/Production Requirements |
Specification Details / Notes: |
Design | See SAMSS for basic construction requirement details. |
Welding Procedures Specifications (WPS’s), Procedure QualificationRecords (PQR’s) and Welder Qualification | Approvals required from the Buyers Representative. |
NDT Procedures & Personnel | Verify valid personnel qualification and Company approved procedures. |
Prototype Model Inspection | Required at initial approval only, same testing required as in productions models. |
Coating Qualification Approval | SAES-H-100: Company pre-fabrication assessment req’d to assure vendor/s conformance to quality element within this spec APCS-2A, 104, 113 |
Material Test Reports (MTR’s) | |
In process inspection & test requirement |
Specification Details / Notes: |
Nondestructive Testing a) Magnetic Particle Testing or Dye Penetrant | All NDT shall use ASME B31.3 criteria. All BW ends per (ASME Section V, Article 6) or MT (ASME Section V, Article 7).
Acceptance per ASME sec VIII app.8. |
Nondestructive Testing b) Visual Weld Inspection | All NDT shall use ASME B31.3 criteria. All BW shall be visually inspected. Acceptance to ASME B31.3, ’visual’. |
Nondestructive Testing c) Radiographic Testing | All NDT shall use ASME B31.3 criteria. All welds shall be 100% radiographed i.a.w ASME B31.3, ’normal fluid service’.
Exception is the final closure weld. |
Nondestructive Testing d) Magnetic Particle Inspection of FinalClosure Weld | All NDT shall use ASME B31.3 criteria. Closure weld root & final passes shall be MT inspected (ASME Section V, Article 7). Acceptance to ASME sec VIII app. 8. |
Hardness Testing | |
Dielectric Test, Megger Test, Vacuum Test, Hydrostatic Test & Low pressure leakage Test. | Per Applicable SAMSS. |
In-Process Internal Coating Inspection: | Per relative SAMSS, SAES-H-001, SAES-H-100 & SAES-H-101/APCS-2A. |
In-Process Internal Coating Inspection a) Pre-blast Inspection | Per relative SAMSS, SAES-H-100 and SIS W05 W59/00. |
In-Process Internal Coating Inspection b) Surface Preparation SAES-H-101/APCS-2A | See SAES-H-100 for quality details. |
In-Process Internal Coating Inspection c) Wet & Dry Film CoatingThickness# | 02-SAMSS-008 & SAES-H-101/APCS-2A. |
In-Process Internal Coating Inspection d) Annular space: Blast and filling requirements. | Blast to SIS W05 W59/00, SA 2 1/2 .. |
Final inspection & test requirements |
Specification Details / Notes: |
Visual Inspection (surface quality) and Dimensional Check | As specified in SAMSS. |
’Internal’ Coating Inspection a) Coating extends past ’O’ ring groove/s | |
’Internal’ Coating Inspection b) Visual inspection for Runs, Sags, Drips etc. | |
’Internal’ Coating Inspection c) Holiday Testing of entire spool interior | No holidays allowed. See SAMSS for details. |
’External’ Coating Inspection | Coating shall be APCS-104 or APCS-113. Quality to
SAES-H-100. Holiday Inspection of spool exterior required. |
Product Marking | |
Preparation and Shipment Packaging |