This article is about technical requirements for Layout and Spacing of Electrical Substation and basically you will get knowledge of what is electrical substation.
What is Electrical Substation?
An electrical substation is a part of the power grid that transforms voltage from high to low, or the other way around, and also provides switching and protection for the transmission and distribution lines. Substations may be located near power plants, consumer load centers, or interconnection points between different power grids.
They can be indoors or outdoors and can vary in size from small distribution substations to large transmission substations that cover several acres. Substations typically contain transformers, circuit breakers, switchgear, protective relays, and other electrical equipment necessary for power distribution and control.

Layout and Spacing of Electrical Substation
Electrical Substations – Spacing for substations is shown in Tables 1-A and 2-A and outlined below. Substations should be located a minimum of 60 m from the property boundary as required by local security regulations.
Main and multi-unit substations should not be part of administration buildings, shops, control buildings, laboratories, or any other nonrelated structure. In locations where it is deemed absolutely necessary to combine a main or multi-unit substation with another structure, the substation must be separated by a 3-hour rated fire wall with no direct access or any other penetration through the wall.
All electrical substations shall be located outside of classified (hazardous) areas.
Electrical Substations | Layout and Spacing of Buildings and Substations
Main substations typically house the electrical distribution systems for all incoming power sources to a plant. The substation must be protected in the event of a plant fire, explosion, or other emergency in order to provide power to support plant emergency systems. Loss of a main substation can cause extensive business interruption as the equipment in the substation is generally long lead time items.
The main substation for the entire refinery or petrochemical plant should be 150 m minimum from process equipment containing flammable or combustible liquids and/or vapors that would potentially form a vapor cloud upon release. Spacing less than 150 m, as well as blast-resistant construction, may be considered with Buyer approval after studying the severity and impact of potential blast damage to enclosed and nonenclosed equipment within the substation. The preferred location for a main substation is as close to the property line as security permits.
Main substations should be located no closer than 30 m to main pipeways and 30 m to process area pipeways. Sections of the pipeway that contain groupings of release sources (such as flanges, instrument connections) and products that could form a vapor cloud upon release should be located at least 150 m from main substations.
Process Unit Substations
The spacing requirements for single-unit and multi-unit substations are shown in Tables 1-A and 2-A and as outlined below. The spacing requirement for blast-resistant construction provides greater reliability of the unit served by the substation in regard to operation of the unit after a blast in an adjacent unit. The 15 m spacing requirement to all equipment handling hydrocarbons is provided for fire exposure considerations.
a. Single-Unit Substations
Single-unit substations enclosed in buildings or within weather proof enclosures should be located at least 15 m from process equipment handling hydrocarbons. Single-unit substations should also be located at least 60 m from nonassociated process equipment (not a part of or integrated with the unit being served) that contains flammable or combustible liquids and/or vapors that would potentially form a vapor cloud upon release. Spacing of less than 60 m is acceptable if the blast-resistant construction criteria for control rooms is utilized.
b. Multi-Unit Substations Serving Integrated Units
Multi-unit substations serving only units that are integrated should be located at least 15 m from process equipment handling hydrocarbons. They shall also be located at least 60 m from process equipment containing flammable or combustible liquids and/or vapors that would potentially form a vapor cloud upon release and which are in units not integrated with the units being served by the substation.
c. Multi-Unit Substations Serving Nonintegrated Units
Multi-unit substations serving units that are not integrated should be located at least 15 m from process equipment handling hydrocarbons. They should also be located at least 75 m from any process equipment containing flammable or combustible liquids and/or vapors that would potentially form a vapor cloud upon release. As in single-unit substations, spacing less than 75 m is acceptable if the blast-resistant construction criteria for control rooms is utilized.
Explosion proof Outdoor Electrical Switch Racks
Spacing between critical electrical switch racks (switch racks associated with shutdown or emergency actions on process equipment) and equipment handling hydrocarbons should be 6 m minimum, except that 15 m of spacing should be provided away from fired heaters and gas compressors. Noncritical switch racks should meet electrical classification criteria for spacing.
Fire Stations
Good engineering judgment must be used when evaluating spacing between a fire station and process equipment or other facilities that could potentially release a vapor cloud. Maximum available spacing should be considered in these cases.
FAQs About Electrical Substation Spacing
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What is the minimum distance between two substations?
The minimum distance between two substations depends on several factors such as the type of substation, voltage level, and local regulations. However, typically, the minimum distance between two substations is around 200-300 meters.
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What is the minimum distance between a substation and a residential area?
The minimum distance between a substation and a residential area is determined by local regulations and varies from country to country. In general, the distance ranges from 30 to 100 meters.
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What is the minimum distance between a substation and a commercial or industrial area?
The minimum distance between a substation and a commercial or industrial area also depends on local regulations and varies from country to country. In general, the distance ranges from 10 to 30 meters.
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Why is spacing between substations important?
Proper spacing between substations is important for several reasons, including:u003cbru003e1. Ensuring the safety of people and equipment by minimizing the risk of electrical hazards and electromagnetic interference.u003cbru003e2. Reducing the likelihood of damage to equipment due to lightning strikes or other electrical disturbances.u003cbru003e3. Facilitating the maintenance and operation of substations by providing adequate space for access and repairs.u003cbru003e4. Ensuring the reliability and stability of the power grid by avoiding overcrowding of substations.
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What are the factors that determine the spacing between substations?
The spacing between substations is determined by various factors, including:u003cbru003e1. The voltage level of the substation and the associated transmission lines.u003cbru003e2. The type of substation, such as distribution, transmission, or switching.u003cbru003e3. The location of the substation, including its proximity to residential, commercial, or industrial areas.u003cbru003e4. The local regulations and standards that govern substation spacing.
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What are the consequences of inadequate substation spacing?
Inadequate substation spacing can lead to various consequences, including:u003cbru003e1. Increased risk of electrical hazards and electromagnetic interference.u003cbru003e2. Damage to equipment due to lightning strikes or other electrical disturbances.u003cbru003e3. Difficulty in accessing and repairing equipment.u003cbru003e4. Overcrowding of substations, which can compromise the reliability and stability of the power grid.
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