TEST AND INSPECTION PER: 02-SAMSS-005 & ASME B16.9 & ASTM A-234 & MSS SP-75, and Specifications As Noted Below.
FITTINGS: Pipe, Butt Welding; Grade WPB Wrought Carbon Steel & High Strength Fittings; Seamless or Welded; Suitable for wet, sour service. Excludes cast fittings, corrosion resistant alloy fittings and pipe bends.
Pre-Fabrication/Production Requirements |
Specification Details / Notes: |
| Material Test Reports (MTR’s) | Includes chemical, mechanical, NDT, heat treatment etc. |
| Welder Qualification Records | |
| Welding Procedures Specifications (WPS) and Procedure Qualification Records (PQR) | Per 02-SAMSS-005 and SAEP 352. |
| NDT Procedures and Personnel | verify valid personnel certification and approved procedures. |
In process inspection & test requirement |
Specification Details / Notes: |
| Mechanical Testing a) Tension Test/Tensile Properties | 02-SAMSS-005 and relevant ASTM, MSS and/or ASME specification. |
| Mechanical Testing b) Charpy Impact Testing | 02-SAMSS-005, MSS SP-75 & ASTM A370: Material types,
Locations, method of, sample size, acc/rej criterion stipulated. |
| Mechanical Testing c) Production Hardness Tests | 02-SAMSS-005: Locations, method of, sample size, acc/rej criterion stipulated. |
| Nondestructive Testing a) Magnetic Particle Testing or Dye Penetrant | Per 02-SAMSS-005.All butt weld ends shall be tested using either PT (per ASTM E165) or MT (per ASME VIII Div 1 Appendix 8). |
| Nondestructive Testing b) Radiography Testing | Per 02-SAMSS-005. 100% of all welds in fabricated fittings shall be radiographed in accordance with ASME Sec VIII, Div. 1, paragraph UW-51. |
| Nondestructive Testing c) Ultrasonic Testing | Plate used to mfg. fittings shall be examined for laminations as per ASTM A578 or EN 10160 or ISO 12094 |
| Heat Treatment after Forming and Welding | See 02-SAMSS-005 for Limitations. |
| HIC Test | Per NACE MR 0175/ISO 15156, 01-SAMSS-016,
01-SAMSS-035 and 01-SAMSS-043 as applicable |
Final inspection & test requirements |
Specification Details / Notes: |
| Visual and Dimensional Inspection | Per 02-SAMSS-005. See SAMSS for Exceptions. Other dimensions as sp’d in ASME B-16.9, ASME B16.28, ASME B16.11 or MSS SP-75 as applicable. Any further exceptions |
| PMI requirement | Per SAES-A-206 |
| Product Marking | Per 02-SAMSS-005. Also note that coating shall not take place until COMPANY visual/dimensional inspection completed. |
| Weld End Coating & Protection, and Final Packaging | 02-SAMSS-005 & P.O. |
Additional/Supplemental Requirements |
Specification Details / Notes: |
| Fittings for Grade ’B’ Pipe | 02-SAMSS-005 & ASTM A234: Include supplementary tests S1
= ’Product Analysis’; S2 = ’Tension Tests’; S8 = ’Hardness Tests’. |
| Fittings for API Std. 5L Pipe; Grades X42 thru X65 | 02-SAMSS-005 & MSS SP-75: (See Note 3) |
